基于AMESim-Matlab联合仿真的果园环沟施肥轨迹控制系统

    Control system for orchard ring-furrow fertilization trajectory based on AMESim-Matlab co-simulation

    • 摘要: 针对果园环沟施肥机复杂重载工况下曲线施肥轨迹精准控制难题,该研究设计并分析了基于多段圆弧的环沟轨迹控制系统,通过精准控制开沟器横向变速伸缩运动,配合施肥机匀速直线前进运动合成多段圆弧施肥轨迹。采用AMESim仿真分析了比例调速阀、比例节流阀、比例换向阀3种开沟器横向伸缩液压驱动回路的变速控制特性。基于提出的分段PID控制方法构建了控制系统AMESim-Matlab联合仿真模型,分析了工况适应性和全段轨迹的控制精度,并以曲线轨迹撒肥、开沟试验对控制系统进行了验证。结果表明,比例换向阀回路中液压缸伸缩速度的调节时间及线性误差显著低于比例调速阀、比例节流阀回路,动态及稳态速度控制特性最优;分段PID(比例-积分-微分,proportional-integral-derivative)控制方法对空载、正常作业、硬质土、阻力突变4种典型工况适应性良好;曲线撒肥试验表明,施肥轨迹与树行最近距离、环沟基圆半径、相切圆弧半径的相对误差分别为1.76%、1.27%及2.65%,轨迹参数控制精度高、株距适应性好;曲线开沟试验表明,株距为1.3 m及2.3 m时,开沟器横向伸缩实际与目标位移曲线的相关系数分别达0.99500.9991,均方根误差分别为0.01030.0078 m,曲线开沟复杂重载工况下系统控制精度满足要求。曲线撒肥、开沟试验验证了该文构建的控制模型的可靠性。该研究实现了多段圆弧曲线施肥轨迹精准控制,研究结果可为农机工作部件轨迹控制和果园机械化环沟施肥技术开发提供依据和参考。

       

      Abstract: Orchard ring-furrow fertilizer applicator can be subjected to complex and heavy-duty working conditions. The critical challenge is often required for the precise control of the curve fertilization trajectory. In this study, a ring-furrow control system was designed for the multi-segment arc trajectory during fertilization. The fertilization trajectory was precisely regulated by the transverse variable-speed telescopic motion of the furrow opener, in order to coordinate with the constant-speed linear forward motion of the fertilizer applicator. Firstly, the systematic analysis was implemented to determine the drive system for the transverse telescopic motion of the furrow opener, according to the variable-speed motion under the multi-segment arc trajectory. Three hydraulic circuits of the speed control were utilized to drive the transverse telescopic movement of the furrow opener. AMESim simulation was also performed to take the adjustment time and linear error as the indices, including the circuits with the proportional speed control, throttle, and directional valve. Secondly, the co-simulation system model was established with the segmental PID (proportional-integral-derivative) control using AMESim-Matlab platform. A hydraulic drive system model was integrated for the variable-speed telescopic motion of the furrow opener. A segmental increment PID control model was utilized under the working conditions, in order to meet the control accuracy in the full segment of the trajectory. Finally, the fertilizer-spreading and furrowing tests were conducted with the curve trajectory, in order to verify the control system. The results showed that the adjustment time was 0.02 s and 0.05 s for the extension and retraction speeds of the hydraulic cylinder in the proportional directional valve circuit to the step-change from 0 to 0.28 m/s, respectively. The linear errors of the extension and retraction speeds within 0−0.4 m/s were 0.16% and 0.07%, respectively. There was a significantly lower adjustment time and linear errors in the proportional directional valve circuit, compared with the proportional speed control valve or throttle valve. There were optimal dynamic and steady-state speed control features. The AMESim-Matlab co-simulation showed that the correlation coefficients between the actual and the target displacement curves of the furrow opener's transverse telescopic movement were all greater than or equal to 0.99986, with all root mean square errors less than or equal to 0.00188 m under four typical working conditions such as no-load, normal operation, compact soil, and sudden resistance. The segmental PID control also obtained the control accuracy for the full segment of the fertilization trajectory, indicating the excellent adaptability to the four typical working conditions. The fertilizer spreading test with the curve trajectory showed that the relative errors of the closest distance between the fertilization trajectory and the tree row, the base circle radius of the ring furrow, and the tangent arc radius were 1.76%, 1.27%, and 2.65%, respectively. The high control accuracy of the trajectory parameters was achieved through better adaptability to the plant spacing. The curve furrowing test indicated that the correlation coefficients between the actual and the target displacement curves of the furrow opener's transverse telescopic movement reached 0.9950 and 0.9991, respectively, with the root mean square errors of 0.0103 and 0.0078 m, respectively, for the plant spacing of 1.3 and 2.3 m, respectively. The control accuracy of the system fully met the requirements under the complex and heavy-duty working conditions of the curve furrowing. The fertilizer-spreading and furrowing tests with the curve trajectory verified that the control model was constructed to realize the mechanized operation of the curve furrowing and ring-furrow fertilization in orchards. The findings can also provide the basis and reference for the trajectory control of the working components of the agricultural machinery. A great contribution was also made for the technological development of the mechanized ring-furrow fertilization in orchards.

       

    /

    返回文章
    返回