大型植物工厂双循环上回风流场特性

    Flow field characteristics of double circulation upward return air in the large-scale plant factory

    • 摘要: 大型植物工厂立体种植区空间长度与高度均超出了常规单循环水平通风系统的调控能力,并且人工光源持续散热,导致流场复杂,环境均匀性调控难度大。为探究在种植区两侧水平进风、棚顶竖直回风的双循环上回风系统的温度均匀性调控性能,该研究采用实测与CFD模拟相结合的方法分析了种植区内的温度和气流组织的分布特性。实测结果表明,在立体种植区中,水平方向呈现为中部温度高于两侧的趋势,垂直方向呈现为上层温度高于下层的特征。高温区位于进风速度为1.0 m/s的低速进风调控区,空间温差高达3.8 ℃。CFD仿真分析表明,左侧低速气流与右侧高速气流交汇时形成速度低于0.3 m/s的涡流区,抑制了冷空气扩散,形成局部热团。受左侧进风速度低及右侧营养液桶阻碍影响,交汇区主体位于进风速度为1.0 m/s的低速进风调控区域,并占低速进风调控区域面积的16.9%。进一步CFD仿真表明,将左侧进风速度提升至2.0 m/s时,低速进风调控区和高速进风调控区气流均可以到达种植区中部,湍流区位置右移并且面积相对于左侧进风速度为1.0 m/s时减少了42.0%,热团范围缩小,温度分布更加均匀。该研究为大型植物工厂通风系统设计提供了参考。

       

      Abstract: Plant factories have been one of the most important research directions in modern agricultural engineering. Particularly, there is a year-round continuous production and precise environmental regulation. However, a stable and uniform internal environment is increasingly challenging, as the vertical and horizontal dimensions of the planting region. The thermal load can be caused by the continuous heat release from the artificial light sources. It is often required for the internal microclimate regulation in the large-scale plant factories. There are significant impacts of the disordered airflow, uneven temperature distribution, and localized heat accumulation on the growth of leafy vegetables. Conventional single circulation ventilation cannot fully meet the environmental control demands of the large-scale plant factories. Their airflow penetration can often fail to ensure the uniform temperature regulation across the planting region. This study aims to investigate a double circulation upward return air system with the bilateral horizontal air supply and vertical roof return air. A systematic analysis was made on the temperature distribution and flow field characteristics in the large-scale plant factory using the combination of actual measurement and CFD simulation. The actual measurement results demonstrated that the temperature difference in the 1 m/s horizontal air supply region reached up to 3.8 ℃, while the corresponding difference in the 10 m/s horizontal air supply region was 2.2 ℃. Horizontally, the temperature distribution exhibited higher temperatures in the center and lower temperatures on both sides, with the high temperature zone on the side of the 1 m/s horizontal air supply region. Vertically, the significant stratification was observed, with the heat accumulating in the upper layers. The maximum temperature difference across the entire planting area reached 3.8 °C, indicating a non-uniform temperature field. The CFD simulation results further revealed that the low-velocity airflow (1 m/s) from the left and the high-velocity airflow (10 m/s) from the right converged to form a vortex region, where the airflow velocity dropped below 0.3 m/s. This low-velocity zone restricted the heat dissipation, leading to the localized high-temperature zone. The main body of the airflow convergence zone was located in the low velocity air inlet regulation zone, occupying 16.9% of the area of the low velocity air inlet regulation zone. There was a difference in the air inlet velocity between the left and right sides, as well as the obstruction caused by facilities, such as the nutrient tank on the right side. Both sides were then adjusted to balance the large difference in the air inlet velocity between the left and right air inlet walls. Additional CFD simulations were carried out to promote the left-side inlet velocity to 1.5 and 2.0 m/s. Furthermore, the cold air penetration depth improved, and the vortex region gradually shifted rightward, as the velocity on the left side increased. The area of the vortex zone decreased to only 5.2% when the left-side inlet air velocity was 2 m/s. There was a 42% reduction in the vortex range, compared with the left-side inlet air velocity of 1 m/s. The thermal mass was reduced to uniformly distribute the temperature field across the entire space. This finding can also provide a strong reference for the ventilation systems in large-scale plant factories.

       

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