碱液浸泡-蒸汽闪爆-漆酶介体处理制备棉秆皮纤维

    Textile fibers prepared by combined alkali soaking, steam explosion and laccase/mediator treatments to bark of cotton stalks

    • 摘要: 为了实现棉秆的高效资源化利用,该文提出一种碱液浸泡-蒸汽闪爆-漆酶/介体联合处理棉秆皮制备纺织纤维的新方法。研究了浸泡NaOH用量对棉秆皮分离效果的影响以及漆酶/介体处理介体种类及用量、漆酶用量对木质素去除的影响。采用扫描电子显微镜、X射线衍射、热稳定性分析等方法,对比研究了蒸汽闪爆、漆酶/介体处理后棉秆皮纤维的化学成分、结构与性能。研究结果表明,碱液浸泡-蒸汽闪爆-漆酶/介体处理(NaOH用量10 g/L,介体ABTS用量为棉秆皮纤维干质量的1%,漆酶用量为600 U/g)能制得表面洁净、热稳定性好的棉秆皮纤维,其长度为55.7 mm,细度为28 dtex,长径比为1 139,断裂强度为2.97 cN/dtex,纤维素质量分数为78%,结晶指数为67.5,得率为40%,可用于纺织,研究结果为木质纤维素纤维的制备提供参考。

       

      Abstract: Abstract: As we all know, burning of cotton stalks will bring serious environment pollution. In order to protect the environment and make efficient utilization of cotton stalks, this paper presented a new method for the preparation of cellulose textile fibers, which could obtain better fibers from bark of cotton stalks. It was reported that natural cellulose fibers from bark of cotton stalks had significantly better mechanical properties than those from other lignocellulosic agricultural byproducts such as rice and wheat straws. Fibers from bark of cotton stalks were used to reinforce thermoplastic composites, but they were difficult to be spun into textile yarns due to their high fineness value and rigidity. However, conventional method of using strong alkaline solution (30-100 g/L NaOH) for extraction of cellulose fibers from lignocellulosic byproducts led to environmental pollution and high cost. In this paper, the new method included 3 combined steps, i.e. alkali soaking, steam explosion and laccase mediator system treatment. Bark of cotton stalks were first soaked in NaOH solution at 20℃ for 24 h, steam-exploded with alkali within 0.0875 s and then the cotton stalk balk fibers obtained by steam explosion were treated in laccase mediator system to further degrade lignin. The effect of NaOH dosage on the separation of bark of cotton stalks was studied. The effects of the kind and dosage of the mediator, and the laccase dosage on the lignin mass fraction of cotton stalk bark fibers were also investigated. The chemical composition, morphology, mechanical property, hygroscopic property, crystalline structure and thermal stability of cotton stalk bark fibers before and after treated by steam explosion and laccase mediator system were comparatively investigated by chemical compositions analysis, scanning electron microscopy (SEM), tensile property test, moisture regain and water retention test, X-ray diffraction (XRD) and thermal stability analysis (TGA). The results showed the effect of each step in the combined method for fibers preparation from bark of cotton stalks. The optimized processing parameters were as follows: NaOH amount of 10 g/L, soaking at 20℃ for 24 h, ratio of liquor to fiber of 15 mL/g, steam pressure of 0.8 MPa, holding time of 180 s, laccase dosage of 600 U/g, ABTS mediator amount accounting for 1% of dry weight of cotton stalk bark fibers, temperature of 55℃, pH value of 3.5, and treatment time of 10 h. The results indicated that the cotton stalk bark fibers prepared by the combined method had cleaner surface, lower moisture regain and water retention, higher initial decomposition temperature and temperature for the maximum decomposition rate i.e. superior thermal stability. By the optimized combined method, the cotton stalk bark fibers had length of 55.7 mm, fineness of 28 dtex, aspect ratio of 1139, tensile strength of 2.97 cN/dtex, cellulose mass fraction of 78%, crystallinity index of 67.5, moisture regain of 10.7%, water retention of 104.4% and yield of 40%, which could be used for textile industry. The research can provide a reference for further research on the extraction of natural cellulose fibers from lignocellulose byproducts such as cotton stalks, wheat straws and rice straws.

       

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