石丽建, 汤方平, 刘超, 谢荣盛, 谢传流, 孙丹丹. 轴流泵多工况优化设计及效果分析[J]. 农业工程学报, 2016, 32(8): 63-69. DOI: 10.11975/j.issn.1002-6819.2016.08.009
    引用本文: 石丽建, 汤方平, 刘超, 谢荣盛, 谢传流, 孙丹丹. 轴流泵多工况优化设计及效果分析[J]. 农业工程学报, 2016, 32(8): 63-69. DOI: 10.11975/j.issn.1002-6819.2016.08.009
    Shi Lijian, Tang Fangping, Liu Chao, Xie Rongsheng, Xie Chuanliu, Sun Dandan. Optimization design and effect analysis of multi-operation conditions of axial-flow pump device[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(8): 63-69. DOI: 10.11975/j.issn.1002-6819.2016.08.009
    Citation: Shi Lijian, Tang Fangping, Liu Chao, Xie Rongsheng, Xie Chuanliu, Sun Dandan. Optimization design and effect analysis of multi-operation conditions of axial-flow pump device[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(8): 63-69. DOI: 10.11975/j.issn.1002-6819.2016.08.009

    轴流泵多工况优化设计及效果分析

    Optimization design and effect analysis of multi-operation conditions of axial-flow pump device

    • 摘要: 针对傅立叶级数理论不能进行非整周期函数综合问题,该文提出了应用Haar小波进行球面四杆机构非整周期函数综合的方法。首先,对球面四杆机构非整周期函数输出的小波成分进行了分析,发现了给定机构机架旋转后所得到的函数输出小波特征参数与原函数输出小波特征参数之间的内在联系,从而建立了包含148 995组球面四杆机构基本尺寸型的自适应函数输出特征数据库。其次,给出了在建立的特征数据库中检索出满足设计要求的球面四杆机构基本尺寸型的匹配识别算法。再次,建立了优化目标函数,通过遗传算法对匹配识别结果进行了优化,进一步提高了该方法的设计精度。最后,对联合收割机中摆盘式切割机构进行了设计。设计结果表明第1组机构输出的最大正误差为0.04369°,最大负误差为-0.04027°,其最大误差百分比为0.0335%,第2组机构输出最大误差为0.0406°,最大负误差为-0.0589°,其最大误差百分比为0.0402%,从而证明了该方法对球面四杆机构的非整周期设计要求函数综合问题的有效性。该研究可为连杆机构非整周期后续的轨迹综合、刚体导引综合提供参考。

       

      Abstract: Abstract: The flow units of pump device will produce a bad flow regime when the axial-flow pump runs under off-design condition. The paper uses the numerical simulation and numerical optimization techniques, changes the geometric design parameters of axial-flow impeller, and carries out the optimization design of multi-operation conditions of axial-flow pump device. The optimization design based on pump device experiment analysis aims to improve the efficiency of operation under off-design conditions, broaden the scope of the efficiency of pump device, and reduce the operating cost of pump station. Firstly, this paper performs the parametric modeling of axial-flow impeller, and uses fewer design parameters to control the shape of pump blades by FORTRAN. According to the design condition to design an axial-flow impeller with high efficiency, and design the guide vane based on the design condition and the impeller. Use the impeller, the guide vane, and the standard inlet and outlet pipe to calculate the hydraulic performance of axial-flow pump device. Then do the experiment of the pump device to verify the accuracy and reliability of the numerical simulation of the pump device. Lastly, this paper carries out the optimization design of multi-operation conditions of axial-flow pump device. The design flow is 360 L/s, the small flow is 300 L/s and the large flow is 420 L/s, and the 3 flow conditions is chosen as the multi-operation conditions. Change the design parameters of axial-flow impeller, select the weighted average efficiency of pump device as the optimization object and the head of each condition as the constraint, and carry out the optimization design of multi-operation conditions of axial-flow pump device. For each design parameter, every change corresponds to a complete numerical simulation of pump device. Last but not least, this article does the internal flow field analysis of pump before and after optimization. The analysis mainly includes the streamline comparison of the different flow conditions for the outlet pipe, and the pressure comparison of the different flow conditions in the outlet of the impeller; besides, the NPSH(net positive suction head) is compared before and after optimization. The optimization results show that the optimized high efficiency range of axial-flow pump device is widened obviously compared to the initial pump device. The efficiency of small flow condition is increased by about 2.6%, the efficiency of design flow condition is increased by about 0.5%, and the efficiency of large flow condition is increased by about 7.4%, which is the most. As to the head of the axial-flow pump device, it is little changed, and can also meet the operation requirement. The optimized pump device can greatly reduce the operation cost of pump station, and the optimization design method of multi-operation conditions of axial-flow pump device can greatly shorten the design cycle. From the comparison of streamline and pressure before and after optimization, it can be seen that the optimized streamline is smoother and the pressure distribution is more reasonable. And the NPSH is similar, and does not become worse. This paper adopts the computational fluid dynamics (CFD) simulation as the subject analysis method, which is combined with experimental study and replaces artificial way of optimization design based on experience, and proves the reliability and efficiency of the optimization design of multi-operation conditions of axial-flow pump device.

       

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