陈珊珊, 陶宏江, 王亚静, 马中苏. 葵花籽壳纳米纤维素/壳聚糖/大豆分离蛋白可食膜制备工艺优化[J]. 农业工程学报, 2016, 32(8): 306-314. DOI: 10.11975/j.issn.1002-6819.2016.08.043
    引用本文: 陈珊珊, 陶宏江, 王亚静, 马中苏. 葵花籽壳纳米纤维素/壳聚糖/大豆分离蛋白可食膜制备工艺优化[J]. 农业工程学报, 2016, 32(8): 306-314. DOI: 10.11975/j.issn.1002-6819.2016.08.043
    Chen Shanshan, Tao Hongjiang, Wang Yajing, Ma Zhongsu. Process optimization of soy protein isolate-based edible films containing nanocrystalline cellulose from sunflower seed hull and chitosan[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(8): 306-314. DOI: 10.11975/j.issn.1002-6819.2016.08.043
    Citation: Chen Shanshan, Tao Hongjiang, Wang Yajing, Ma Zhongsu. Process optimization of soy protein isolate-based edible films containing nanocrystalline cellulose from sunflower seed hull and chitosan[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(8): 306-314. DOI: 10.11975/j.issn.1002-6819.2016.08.043

    葵花籽壳纳米纤维素/壳聚糖/大豆分离蛋白可食膜制备工艺优化

    Process optimization of soy protein isolate-based edible films containing nanocrystalline cellulose from sunflower seed hull and chitosan

    • 摘要: 为了研究具有良好性能的可食膜及其制备方法,该文以大豆分离蛋白(soy protein isolate,SPI)为成膜基材,向其中添加葵花籽壳纳米纤维素(nano-crystalline cellulose,NCC)和壳聚糖(chitosan,CS)制备得到共混可食膜。通过研究成膜材料配比、pH值和丙三醇质量浓度对可食膜抗拉强度(tensile strength,TS)、断裂伸长率(elongarion,E)、水蒸气透过系数(water vapor permeability,WVP)和氧气透过率(oxygen permeability,OP)的影响,以可食膜综合性能为响应值,各因素为自变量,利用响应面法对工艺参数进行优化,并建立了二次多项式回归模型,通过对模型的分析得到各因素对可食膜性能综合分影响的大小顺序为pH值>成膜材料配比>丙三醇质量浓度。结果表明:成膜材料质量比NCC:CS:SPI为1.25:0.75:2,pH值为3.59,丙三醇质量浓度为0.02 g/mL时,可食膜性能(抗拉强度、断裂伸长率、水蒸气透过系数和氧气透过率)的综合分达到最高为0.63。红外和扫描电镜结果表明成膜材料间具有良好的相容性。研究结果可为可食膜的生产应用提供参考。

       

      Abstract: Abstract: Nano-crystalline cellulose (NCC), chitosan (CS) and soy protein isolate (SPI) are all economic renewable products. Due to their degradability, high safety and special nutritious and healthcare function, they are ideal raw materials to prepare edible membranes. NCC boasts the advantages of high crystallinity, high strength, high specific surface area, environmental-friendliness and low cost. Their molecular structure contains a large amount of -OH. When mixed with the other natural macromolecules, they might easily form intermolecular and intramolecular hydrogen bonds to contribute to the stability of the structure of blended materials. The NCC adopted by the paper comes from the sunflower seeds hull, a kind of industrial production waste. The CS boasts favorable biocompatibility and biodegradability. Edible membranes with CS as the basic material can effectively prevent the occurrence of food pollution and corrosion, and extend the expiration date of food. SPI is a kind of vegetable protein with rich sources and nutrition and prepared through alkali dissolution acid sedimentation, whose protein content can reach above 90%. Soybean β-conglycinin, 7S, glycinin, and 11S, are its major components. As a highly nutritious plant protein, SPI has a lot of hydrogen bonds, ionic bonds and hydrophobic bonds in its molecular structure, so it has a favorable membrane-forming property. Despite of a strong performance of air resistance, SPI is poor in terms of its mechanical strength. Although there is poor performance for the single membrane-forming component existing in practical applications, the performance of edible membrane can be improved by adding one or multiple natural materials with SPI as the basic membrane-forming material. In order to study edible membrane with a favorable performance and its preparation methods, this paper adopts SPI as the basic membrane-forming material, and adds NCC and CS into the material. The edible membrane is prepared through the alloying-casting-evaporation method. The single-factor experiment is conducted to study the influence of the material ratio, the pH value of membrane-forming materials and the mass concentration of edible membrane on the tensile strength, elongation at break, water vapor permeability and oxygen permeability of edible membrane. The principal component analysis (PCA) and the membership comprehensive rating are combined to work out the comprehensive score of the performance of edible membrane. In the single-factor experiment, the comprehensive score of edible membrane performance is adopted as the response value and various factors as independent variables. The response surface method is employed to optimize the process parameters. The quadratic polynomial mathematic model is built, and the validity of the model and the interaction between various factors are analyzed. Through the analysis of the model, the influence degree of various factors on edible membrane is in the following order: pH value > membrane-forming material ratio > mass concentration of glycerol. The optimal processing conditions for edible membrane are: membrane-forming material ratio is NCC:CS:SPI of 1.25:0.75:2, pH value is 3.59, and mass concentration of glycerol is 0.02 g/mL. Under the optimal conditions, the comprehensive score of the performance of edible membrane is predicted to reach 0.63. Through the verification experiment, the comprehensive rating of the performance of edible membrane is 0.62, the tensile strength was 19.56 MPa, elongation at break was 18.20%,water vapor permeability was 0.73×10-13 g/(cm·s·Pa) and oxygen permeability was 2.21×10-5 cm3/(m2·d·Pa) of edible films. This suggests that the process optimization is scientifically viable, and the infrared and scanning electron microscopic results suggest there is a good compatibility between membrane materials. The research findings of this paper can provide references for production and applications of edible membrane.

       

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