陈海涛, 赵阳, 侯守印, 从光波, 徐源. 同步膜上开孔插秧装置运动学仿真与参数优化试验[J]. 农业工程学报, 2016, 32(11): 25-30. DOI: 10.11975/j.issn.1002-6819.2016.11.004
    引用本文: 陈海涛, 赵阳, 侯守印, 从光波, 徐源. 同步膜上开孔插秧装置运动学仿真与参数优化试验[J]. 农业工程学报, 2016, 32(11): 25-30. DOI: 10.11975/j.issn.1002-6819.2016.11.004
    Chen Haitao, Zhao Yang, Hou Shouyin, Cong Guangbo, Xu Yuan. Kinematics simulation and parameter optimization experiment for transplanting synchronous puncher[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(11): 25-30. DOI: 10.11975/j.issn.1002-6819.2016.11.004
    Citation: Chen Haitao, Zhao Yang, Hou Shouyin, Cong Guangbo, Xu Yuan. Kinematics simulation and parameter optimization experiment for transplanting synchronous puncher[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(11): 25-30. DOI: 10.11975/j.issn.1002-6819.2016.11.004

    同步膜上开孔插秧装置运动学仿真与参数优化试验

    Kinematics simulation and parameter optimization experiment for transplanting synchronous puncher

    • 摘要: 为解决秸秆基纤维地膜敷设后直接插秧造成的秧苗根系损伤的问题,设计了一种同步膜上开孔插秧装置,并对装置进行运动学仿真分析及试验研究。根据秧针尖点与纵向开孔刀尖点轨迹方程,通过数学模型推导计算,从理论上分析装置设计的可行性,应用ADAMS进行了运动仿真,得到秧针及纵向开口刀关键点的运动轨迹,应用三因素三水平虚拟正交试验方法,以分插机构旋转速度、纵向开孔刀长度、纵向开孔刀与秧针夹角为影响因子,以膜孔长度、膜孔与秧针偏差为响应函数,对纵向开孔刀的结构参数进行优化试验研究及试验台验证。结果表明:当作业速度≤1.4 m/s,在120、140和160 mm 3种株距条件下,纵向开孔刀长为65 mm、纵向开孔刀与秧针夹角为0°时,所开膜孔长度为31.8~42 mm,膜孔与穴口偏差0.21~0.78 mm,膜孔合格率达92%以上。研究结果为水稻秸秆基纤维地膜敷设插秧机同步膜上开孔装置的设计提供了参考。

       

      Abstract: Plant fiber film can solve the weeding problem of organic rice cultivation, as opaque film disrupts the weed's photosynthesis; and it also can be completely degraded before the harvest. Nevertheless, rice seedlings are transplanted directly through the seedling-separating needles, which causes that the roots of seedlings are seriously damaged. In order to solve this problem, a transplanting synchronous puncher was designed based on general rotary transplanting mechanism, which mainly consisted of 4 parts, including seedling-separating needle, longitudinal puncher, transverse puncher and seedling-pushing device. With the motion of seedling-separating needle, the longitudinal puncher punched 2 longitudinal holes at first, and then the transverse puncher fastened to seedling-pushing rod cut the joint of the longitudinal holes. The structure parameter of transverse puncher could be chosen on the basis of seedling-separating needle and seedling-pushing rod. The width of transverse puncher was 15 mm, and the length of transverse puncher was 40 mm. So the longitudinal puncher was the key component, which decided the punching effect of the film hole. According to the equations of puncher and seedling-tip's motion and the constraint condition of operation process, the structure parameter of longitudinal puncher was calculated in theory, which was that the length of longitudinal puncher was from 50 to 70 mm, and the angle between puncher and needle was from -10° to 10°. The three-dimensional (3D) model of transplanting synchronous puncher was built by the Solidworks, and the virtual prototype was simulated by the automatic dynamic analysis of mechanical systems (ADAMS) to analyze the key points' motion trails of longitudinal puncher. A virtual orthogonal test of 3 factors with 3 levels was performed with the simulation model. The rotational speed selected was 225, 250 and 300 r/min. The length of longitudinal puncher was selected to 50, 65 and 80 mm. The angle between puncher and needle included -20, 0 and 20°. The length of film hole and the deviation between film hole and needle were selected as the response function. Experimental results indicated that the rotational speed had the most significant effect on the length of film hole, followed by the length of longitudinal puncher, and the angle between puncher and needle was the least. Since the longitudinal puncher was mounted on the needle, the length of film hole changed with seedling distance. Seedling distance was codetermined by rotational speed and forward speed, and forward speed maintained constant during the process. For the deviation between film hole and needle, the contribution rate from high to low was as follows: the angle of puncher and needle, the rotational speed and the length of longitudinal puncher. Meanwhile the optimization result of structure parameter should meet the agronomic requirements. Under the condition of the 3 seedling distances 120, 140 and 160 mm, the length of longitudinal puncher was 65 mm and the angle between puncher and needle was 0°, the length of film hole was in the range of 31.8-42 mm, and the deviation between film hole and needle was in the range of 0.21-0.78 mm. To verify the optimization results, a transplanting synchronous puncher testbed was fabricated according to the parameter design and simulation result. The experiment was conducted on August 30, 2015 at the laboratory of Northeast Agricultural University. Based on the testbed, the optimization results were obtained. According to the actual situation that the deviation between film hole and needle couldn't be measured, the percent of pass of film hole was selected as the evaluation index. The verification results were as follows: the length of film hole was in the range of 23.8-43.14 mm, and the percent of pass of film hole was over 92%. It shows the transplanting synchronous puncher not only meets the requires of film hole, but also has a high efficiency. The study provides useful insights for the related design and has an important significance.

       

    /

    返回文章
    返回