刘凯旋, 张傑, 李宏强, 徐建. 碱浓度和温度对玉米秸秆木聚糖提取率和品质的影响[J]. 农业工程学报, 2016, 32(11): 302-308. DOI: 10.11975/j.issn.1002-6819.2016.11.043
    引用本文: 刘凯旋, 张傑, 李宏强, 徐建. 碱浓度和温度对玉米秸秆木聚糖提取率和品质的影响[J]. 农业工程学报, 2016, 32(11): 302-308. DOI: 10.11975/j.issn.1002-6819.2016.11.043
    Liu Kaixuan, Zhang Jie, Li Hongqiang, Xu Jian. Effect of alkali concentration and temperature on extraction yield and quality of xylan from corn stover[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(11): 302-308. DOI: 10.11975/j.issn.1002-6819.2016.11.043
    Citation: Liu Kaixuan, Zhang Jie, Li Hongqiang, Xu Jian. Effect of alkali concentration and temperature on extraction yield and quality of xylan from corn stover[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(11): 302-308. DOI: 10.11975/j.issn.1002-6819.2016.11.043

    碱浓度和温度对玉米秸秆木聚糖提取率和品质的影响

    Effect of alkali concentration and temperature on extraction yield and quality of xylan from corn stover

    • 摘要: 由于提取率和产品品质等方面的原因,作为玉米秸秆主要成分之一的木聚糖还未能得到充分有效的利用。为改善玉米秸秆木聚糖的提取率和品质,对影响木聚糖提取的碱浓度和温度2个关键因素进行了研究。使用组分分析和凝胶渗透色谱等手段对木聚糖得率、纯度和结构进行了研究,同时分离得到纤维素和醇溶木质素。结果表明,NaOH浓度对木聚糖得率和结构的影响比温度显著,较优提取条件为:NaOH浓度为10%(w/v),提取温度90 ℃,此条件下木聚糖的溶出率和回收率分别为86.37%和76.92%,木聚糖纯度为63.90%。凝胶渗透色谱结果显示,碱浓度的增加使木聚糖的分子量降低,而随温度的升高则呈先升后降的趋势。此外,提取剩余物中纤维素的含量随碱浓度和温度强度的增加而增加。研究证明组合适当的碱浓度和提取温度可以在保证品质的前提下得到较高的木聚糖提取率。

       

      Abstract: Xylo-oligosaccharides derived from xylan have a high application potential in food and pharmaceutical industries. As an agricultural by-product, corn stover with high hemicellulose content is an important raw material for biorefinery. In order to broaden the raw material source of xylo-oligosaccharides, the work was carried out to investigate the effect of alkali extraction conditions on the quality of xylan. NaOH mass concentration and extraction temperature were selected to study their influence on yield, purity and structural characteristics of xylan. The de-waxed corn stover was treated with NaOH solution of 4, 6, 8, 10, 12, 16, 20 and 24wt% at 121 ℃ for 2 h with a constant solid-liquid ratio of 1:10 (g/mL). The extracts were neutralized to the pH value of 5.0 with the concentrated HCl, and then concentrated under vacuum. Xylan was precipitated from the filtrate by adding the ethanol with the volume of 3 times and then freeze-dried. The remained extracts were freeze-dried and the alcohol-soluble lignins were obtained. The components of the xylan, alkali-insoluble residues and alcohol-soluble lignins were determined by the National Renewable Energy Laboratory. The extractability and structural characteristics of xylan were elucidated by gel permeation chromatography (GPC) techniques. The results demonstrated that xylan isolated with different alkali concentrations presented different chemical compositions and structural characteristics. The alkalinity played an important impact on cleaving the chemical linkages between hemicellulose and lignin. The recovery of xylan increased first and then decreased following the increasing alkali concentration with a maximum value at 10%. At the optimum NaOH concentration, the recovery and purity of xylan were 76.20% and 59.35%, respectively. The weight average molecular weight of xylan decreased from 48.62 to 32.02 kD with alkaline concentration increasing. A high alkaline concentration could degrade a considerable amount of hemicellulose. Based on the molecular mass distribution data of xylan, it could be speculated that the xylan was partly linked covalently with lignin to form the lignin-carbohydrate complex (LCC). Moreover, the alkali-insoluble residues mainly contained cellulose, and the cellulose content increased with the alkali concentration increasing. An experiment process similar to alkaline extraction was used to study the influence of extraction temperature on xylan. The de-waxed corn stover was treated in 10% NaOH solution for 2 h with a solid-liquid ratio of 1:10 (g/mL) at 30, 60, 80, 90, 100, 110 and 121 ℃. The results demonstrated that NaOH concentration was a more obvious factor affecting xylan than temperature. The trend of xylan recovery with the temperature was the same as alkaline concentration. The curve of xylan recovery ratio between 60 and 110 ℃ was stable. When the temperature was 121 ℃, a decrease of recovery ratio appeared. It indicated that the high temperature may have an adverse effect on the recovery of xylan. The xylan obtained under different temperature differed from each other in color value. When the temperature was higher than 90 ℃, the xylan color value increased due to Maillard reaction. Taking into account the effect of temperature on the composition and quality of xylan, 90 ℃ was selected as the optimum extraction temperature. Therefore, the optimal extraction conditions were the NaOH concentration of 10% and the reaction temperature of 90 ℃, under which the xylan dissolution ratio, yield and purity were 86.37%, 76.92% and 63.90% respectively. GPC spectrums showed that the weight average molecular weight of xylan increased first and then decreased with the temperature increasing; the trend was identical with the change of the recovery of xylan. The polydispersity coefficient of xylan increased from 5.60 to 7.38 with temperature increasing from 30 to 121 ℃. The results provide a theoretical basis for further improving the recovery ratio and quality of corn stover xylan and realizing the sustainable utilization of corn stover.

       

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