杨超, 陈波, 姜万录, 高殿荣, 金光俊. 基于拉瓦尔效应的超音速喷嘴雾化性能分析与试验[J]. 农业工程学报, 2016, 32(19): 57-64. DOI: 10.11975/j.issn.1002-6819.2016.19.008
    引用本文: 杨超, 陈波, 姜万录, 高殿荣, 金光俊. 基于拉瓦尔效应的超音速喷嘴雾化性能分析与试验[J]. 农业工程学报, 2016, 32(19): 57-64. DOI: 10.11975/j.issn.1002-6819.2016.19.008
    Yang Chao, Chen Bo, Jiang Wanlu, Gao Dianrong, Jin Guangjun. Analysis and experiment on atomizing characteristics of supersonic nozzle based on Laval effect[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(19): 57-64. DOI: 10.11975/j.issn.1002-6819.2016.19.008
    Citation: Yang Chao, Chen Bo, Jiang Wanlu, Gao Dianrong, Jin Guangjun. Analysis and experiment on atomizing characteristics of supersonic nozzle based on Laval effect[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(19): 57-64. DOI: 10.11975/j.issn.1002-6819.2016.19.008

    基于拉瓦尔效应的超音速喷嘴雾化性能分析与试验

    Analysis and experiment on atomizing characteristics of supersonic nozzle based on Laval effect

    • 摘要: 为提高喷嘴的雾化性能,得到理想的雾滴粒径和均匀的雾云分布,该文首先对超音速雾化喷嘴的雾化原理进行了分析,应用拉瓦尔喷管超音速原理,对雾化喷嘴内部阀芯的锥形结构作了改进,结合Fluent流体动力学软件,分析了拉瓦尔式阀芯结构内部流场速度分布规律,然后通过喷雾试验对比分析了改进前后喷嘴的雾化效果,并探究了不同运行参数对拉瓦尔式结构喷嘴雾化性能的影响规律。数值仿真结果表明,拉瓦尔式阀芯能够产生超音速气流,对增大气液两相速度差具有显著效果;试验结果表明,改进后的拉瓦尔式喷嘴在雾化性能和效果上优于原锥形式喷嘴,气压和气液压力比n的增大以及水压的减小均有利于雾滴粒径的减小,其中n在0~3区间内,雾滴粒径下降幅度高达90.56%,当n为6时,雾滴粒径达到最小值18.52 μm。该文研究内容可为超音速雾化喷嘴进一步研究以及新型喷雾设备的研发提供参考。

       

      Abstract: Abstract: Atomizing nozzle is a crucial part of spray device. And it is widely applied in many fields such as agricultural spraying, plant cooling and dust suppression. Moreover, the atomizing performance of nozzle has a great influence on the size and velocity of droplet, and the flow distribution. In order to improve the atomizing performance of the supersonic atomizing nozzle, atomizing principle of the supersonic atomizing nozzle is analyzed in this paper, and it is found that the velocity difference of air phase and water phase has a great effect on the atomizing performance. The spool structure of the atomizing nozzle is changed according to the supersonic principle of Laval nozzle when it is tapered before. The key size of Laval-style structure is important to its accelerated performance, the air inlet diameter is 4.5 mm, the throat diameter is 1.5 mm, the spool outlet diameter is 3.5 mm, the water inlet diameter is 0.9 mm, the subsonic contraction period length is 3.3 mm, the supersonic expansion period length is 6.2 mm, and the expansion period cone angle is 10°. A three-dimensional (3D) geometry model of Laval-style spool is built, supersonic can be achieved while the air pass through the nozzle, and velocity distributions law of the nozzle flow field is obtained by using computational fluid dynamics software Fluent. Furthermore, a test bench is built for atomization and the atomizing testing is carried out. The atomizing effect of nozzle is analyzed and compared before and after the spool structure being changed, and the atomizing performance influence rule of Laval-style atomizing nozzle is studied under different operational parameters. The numerical simulation results show that the velocity within most parts of the nozzle can reach supersonic and the velocity difference of air phase and water phase is significantly increased. In addition, the results of atomization testing indicate that the change of spool structure and the operational parameters have a great influence on atomizing performance, and the Laval-style atomizing nozzle is better than the tapered atomizing nozzle. Compared to the tapered atomizing nozzle, the droplet sprayed from Laval-style atomizing nozzle is smaller, the spray angle is larger, the droplet is more uniformly distributed in the flow field, and the droplet suspending time in the air is longer. In the test, the operational parameters of Laval-style atomizing nozzle include air pressure, water pressure and air-water pressure ratio. The air pressure is within the range of 0.3-0.6 MPa, the water pressure is within the range of 0.1-0.4 MPa, and the air-water pressure ratio is within the range of 0-6. The testing results reveal that it is beneficial to decrease the droplet size by increasing the air pressure or the air-water pressure ratio, but the effect will be the opposite by increasing the water pressure. The droplet size will increase when the values of air pressure and water pressure are almost the same or the droplet flow filed is split. However, the droplet size will decrease when the shrill crash appears during the spray process. Overall, with the air-water pressure ratio increasing in the range of 0-6, the droplet size shows an obvious trend toward decreasing. When the air-water pressure ratio is within the range of 0-3, the droplet size decreases rapidly by an amplitude that is as high as 90.56%, but when the air-water pressure ratio is within the range of 3-6, the droplet size displays a slow decrease. The Sauter mean diameter of droplet can be as small as 18.52 μm when the air-water pressure ratio is 6. The research results of the paper will provide a reference for the further research on the supersonic atomizing nozzle and the design of new atomizing device.

       

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