电动农用车横向电池包的散热性能

    Heat dissipation performance of electric farm-oriented vehicle with horizontal battery pack

    • 摘要: 强迫风冷散热是目前电动汽车电池包应用最广泛的散热方法,一般采用自然风或者空调风,其研究重点放在如何平衡各模块的流场条件,它具有结构简单、成本低廉、可维护性高等特点,较好地满足了现代电动农用车的使用要求。电池包不同进风口模式将影响强迫风冷散热性能,通过仿真计算方法研究比对不同进风口模式对电池包散热性能的影响,对电池包进风口模式选择和结构优化设计具有重要意义。该文基于55Ah锂离子电池单体发热功率测定数据,选取强迫风冷散热条件下的电动农用车横向电池包作为研究对象,针对持续加速、持续减速、搁置与脉冲放电、实车行驶等四种工况,采用FLOEFD软件对不同进风口模式的横向电池包散热性能进行计算分析,结果表明:两种进风口模式的电池组温升增幅明显高于内部温差,以纵向进风口为例,持续加速结束时刻,电池组最高温升和内部最大温差分别为3.91和2.24℃;持续减速结束时刻,电池组最高温升和内部最大温差分别为4.91和3.70℃;搁置与脉冲放电结束时刻,电池组最高温升和内部最大温差分别为5.17和2.94℃;实车行驶结束时刻,电池组最高温升和内部最大温差分别为7.36和5.40℃。纵向进风口的电池组最高温升和内部最大温差均低于横向进风口,其中,持续加速结束时刻,纵向进风口的电池组最高温升和内部最大温差分别比横向进风口低0.01和0.03℃;持续减速结束时刻,纵向进风口的电池组最高温升和内部最大温差分别比横向进风口低0.14和0.03℃;搁置与脉冲放电结束时刻,纵向进风口的电池组最高温升和内部最大温差分别比横向进风口低0.03和0.01℃;实车行驶结束时刻,纵向进风口的电池组最高温升和内部最大温差分别比横向进风口低0.36和0.08℃,选用纵向进风口模式将提高电池包强迫风冷散热性能。上述结论为电动农用车电池包进风口模式的选择和结构优化设计提供了参考依据。

       

      Abstract: Abstract: The forced air cooling was widely used as the cooling method of battery pack with natural wind or air-conditioning wind, the research mainly focused on how to balance the flow condition of every modes of battery pack. Because the forced air cooling had the characteristics of simple structure, low cost and high maintainability, so it could better meet the operating requirements of modern electric farm-oriented vehicle. Different inlet modes of battery pack would affect the heat dissipation performance of forced air cooling, through the simulation calculation method to study it's effects on the heat dissipation performance of different inlet modes; it would generate great significance for choosing inlet mode and structure optimization design. Combination with thermal power of 55 Ah lithium-ion battery monomer at different charge and discharge rates, the paper selected the horizontal battery pack with forced air cooling as study object, and researched on the influence of inlet mode to the heat dissipation performance at different conditions (including sustained acceleration, sustained deceleration, pause and pulse discharge processing, electric vehicle practical work) with FLOEFD software, the results showed that: the temperature rising of horizontal battery pack was significantly higher than temperature difference based on different conditions, in the case of longitudinal inlet mode, the maximum temperature rising and temperature difference of battery pack at the end time of sustained acceleration were 3.91℃ and 2.24℃; the maximum temperature rising and temperature difference of battery pack at the end time of sustained deceleration were 4.91℃ and 3.70℃; the maximum temperature rising and temperature difference of battery pack at the end time of pause and pulse discharge processing were 5.17℃ and 2.94℃; the maximum temperature rising and temperature difference of battery pack at the end time of electric vehicle practical work were 7.36℃ and 5.40℃.The maximum temperature rising and temperature difference of longitudinal inlet mode were lower than horizontal inlet mode, among them, the maximum temperature rising and temperature difference at the end time of sustained acceleration of longitudinal inlet mode were lower by 0.01℃ and 0.03℃ than horizontal inlet mode; the maximum temperature rising and temperature difference at the end time of sustained deceleration of longitudinal inlet mode were lower by 0.14℃ and 0.03℃ than horizontal inlet mode; the maximum temperature rising and temperature difference at the end time of pause and pulse discharge processing of longitudinal inlet mode were lower by 0.03℃ and 0.01℃ than horizontal inlet mode; the maximum temperature rising and temperature difference at the end time of electric vehicle practical work of longitudinal inlet mode were lower by 0.36℃ and 0.08℃ than horizontal inlet mode. The longitudinal inlet mode would improve the heat dissipation performance of battery pack with forced air cooling. The reference basis for choosing inlet mode and structure optimization design of electric farm-oriented vehicle with battery pack would be offered.

       

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