4B-1200型平贝母药材收获机的改进设计与试验

    Improved design and test of 4B-1200 type Bulbus Fritillariae Ussuriensis medicinal materials harvester

    • 摘要: 针对4B-1200型平贝母药材收获机田间收获试验中存在的筛下贝土输送螺旋和尾轮转弯过程中需抬起这一转弯不够灵活问题;收获期多雨季,土壤含水分率高,分土铲表面土壤滞留堆积问题;尺寸大于8 mm以上的平贝母分离,尺寸在2.6~8 mm之间的平贝母尚未分离这一分级不够彻底问题;装袋位置过低;平贝母产区动力来源以四轮拖拉机为主,手扶拖拉机来源不足的问题,改进设计平贝母药材收获机分土机构和振动筛,增加了提升机构设计,对改进前后的平贝母收获机进行损失率和损伤率对比试验;利用正交试验设计分析振动筛曲柄转速、筛面倾角和筛面长度对分净率的联合影响。试验表明:改进机型在清理表层覆盖土、贝土输送、贝土分离、分级装袋等各部分工作更协调、平稳、可靠,收获的质量、适应性好,损失率、损伤率分别低于3.8%和2.9%,较改进前分别降低了1.1和1.2个百分比,满足行业标准规定;正交试验设计最优组合为:振动筛曲柄转速为550 r/min、筛面倾角为3°和筛面长度为1.6 m,分净率达到95%,满足行业标准规定和平贝母机械化收获的生产率要求。该研究为平贝母药材收获机的推广应用提供技术参考。

       

      Abstract: Abstract: Bulbus Fritillariae Ussuriensis is herbaceous perennial of fritillaria, and its underground bulb has high medical value. Bulbus Fritillariae Ussuriensis is a valuable traditional medicine in China and it is favoured in Chinese herbal medicine market at home and abroad. The artificial cultivation of Bulbus Fritillariae Ussuirensis has a history of over 40 years. At present, Fritillariae harvest is an exceedingly laborious and time-consuming hand operation. Fritillaria harvest timeliness is very strong, and Fritillariae harvest is almost concentrated between June and July, and a lot of labors are hired. Under the current condition of high labor costs and labor shortage, the effective way of solving the above problem is to realize mechanization of Fritillaria harvest. However, the level of Fritillariae harvest mechanization is very low. The mechanized harvest method for Bulbus Fritillariae Ussuirensis mainly adopts semi-mechanization and combine-mechanization. Semi-mechanization refers to mechanical harvesting of the vibrating screen, and the remaining portion is artificially harvested. Combine-mechanization adopts tractors to pull Bulbus Fritillariae Ussuriensis. At present, the research is mainly focused on the former. The 4B-1200 bype Bulbus Fritillariae Ussuriensis harvester matched with a walking tractor is developed in this study. The machine can complete the tasks of surface soil scraping, mining and separation of Fritillariae Ussuriensis and soil mixture, cleaning undersize Bulbus Fritillariae Ussuriensis and soil mixture onto the ridge on both sides, and sieving Fritillariae bagging. These greatly reduce the labor intensity, reduce the labor cost, and improve the production efficiency. But there are some problems such as not flexible steering, surface soil accumulation, incomplete grade classification, low bagging location and walking tractor power shortage. Aimed at above problems, soil separation mechanism and vibration screen of Fritillariae medicinal materials harvester were improved, the lifting mechanism was added. Contrasting experiments of loss rate and damage rate were carried out before and after the improvement of Fritillariae medicinal materials harvester. The orthogonal experimental design analyzed the combined effect of vibration screen's crank rotating speed, screen surface inclination and screen face length on the screening rate. Experiment showed that the improved machine was more coordinated, stable and reliable about cleaning surface soil covered, conveying and separating Fritillariae and soil, grading and bagging fritillaria. Harvest quality and adaptability were good. The loss rate and the damage rate were less than 3.8% and 2.9% respectively, and by 1.1% and 1.2% respectively compared with the harvester before the improvement. The indices were in accord with the industry standard regulations. Through the orthogonal contrast design, the optimum combination scheme was obtained: when the vibration screen's crank rotating speed was 550 r/min, the inclination of screen surface is was 3°and the screen surface length was 1.6 m, the screening rate reached up to 95%. All the data were in accord with the industry standard regulations. The test results met the mechanized harvesting productivity requirements, too. The study provides the technical reference for the popularization and application of Fritillariae medicinal materials harvester.

       

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