植保无人机药箱液量监测装置的设计与试验

    Design and experiment of liquid quantity monitor for pesticide tank in spraying UAV

    • 摘要: 药箱的液量是植保无人机精准作业中需要监测的重要信息之一。为了实现对植保无人机药箱液量的实时监测,针对植保无人机作业过程中存在的液面波动剧烈、药液的理化特性各异、药箱空间小、防腐蚀要求高等特点,该文提出一种双气压式液量监测装置的设计方案,包括双气压式液位监测、药箱液面震荡干扰滤波、机身倾斜干扰校正以及液位-液量换算模型等。为了验证方案的可行性,制作了液量监测装置的样机,并设计了相关的验证试验进行性能测试。试验结果表明:采用同时监测环境气压和密闭气室内气压的双气压式差值法,液位高度与气压差值之间呈线性负相关关系,决定系数为0.998 9,可有效消除环境气压变化对测量精度和稳定性带来的影响;融合了中位值平均滤波法与滑动平均滤波法优势的混合数字滤波算法,使药箱液位数据的变异系数由滤波处理前的28.45%降低到12.27%,对液面震荡干扰具有较好的滤波效果;基于微机械陀螺仪的校正算法,在机身倾斜30°时,气压差值误差从校正前的-1.09 hPa,降低至校正后的0.05 hPa,可较好地消除植保无人机飞行中机身倾斜带来的药箱倾斜干扰误差;在植保无人机机载动态测试试验中,设计了前进、后退、田间掉头移行等3种常见的飞行工况中进行测试,在2、4、6 L的载药量时,液量监测器输出的液量数据均值分别为1.985、3.942、5.984 L,经过校正处理后液量相对误差分别为0.75%、1.45%、0.77%,均方根误差分别为0.182、0.199、0.180 L,表明液量监测器在不同实际作业工况中的数据输出较稳定可靠。

       

      Abstract: Abstract: The liquid quantity data is one of the most important information to spraying UAV (unmanned aerial vehicle). During the aerial spraying, the liquid quantity in the pesticide tank is dynamic, the operators have always to paid attention to the liquid quantity so that they can make suitable decisions for the flight controlling. Therefore, the liquid quantity monitoring method for pesticide tank is the most important in UAV spraying operation. However, other special characteristics need to be evaluated in order to achieve real-time monitoring the amount of pesticide liquid of spraying UAV, including unstable liquid surface, variation of physical and chemical properties of different pesticides, shapes of different tanks, the anti-corrosion requirements, tank sizes, etc. In this paper, we aimed to explore the feasible method for liquid quantity monitoring of pesticide tank in spraying UAV. Based on the above characteristics, we developed a solution called dual-pressure liquid quantity monitoring system, which consisted of double pressure sensors for liquid-level monitor, wave filter for liquid level turbulence (i.e.va combination of the median filter and the moving average filter), liquid level correction for aircraft on a tilt (based on a gyroscope), and conversion model for liquid level and liquid quantity. In order to verify the feasibility of the proposed method, a prototype of liquid monitoring device was developed, and the relevant verification test was conducted to test its performance. The experimental results showed that there was a significant (p < 0.05) linear negative correlation between the liquid level and pressure difference (between ambient atmospheric pressure and sealed air chamber pressure caused by liquid level), and the correlation coefficient R2 was 0.9989. It showed that the dual-pressure method can effectively eliminate the influence of ambient atmospheric pressure changes on the measurement accuracy and stability. By using the proposed wave filter, the C.V. (coefficient of variation) of liquid level data decreased from 28.45% to 12.27%, indicating that the proposed wave filter can filter off the liquid level turbulence effectively. By using liquid-level correction for aircraft on a tilt, the error was reduced to 0.05 from -1.09 hPa when the aircraft tilt up to 30°. Therefore, the proposed tilt correction method can effectively eliminate the error caused by aircraft body tilt. In order to test the performance of prototype of liquid quantity monitor in the actual spraying operation, the test based on a spraying UAV, 3WDM4-10, was conducted. The test included three different flying attitudes, forward, backward and turn around at the edge of field. When the payload of the pesticide tank was 2, 4 and 6 L, the mean liquid quantity data out by the liquid quantity monitor were 1.985, 3.942, and 5.984 L, the relative errors of the liquid quantity monitor were 0.75 %、1.45%、0.77%, the RMS error was 0.182, 0.199 and 0.180 L, respectively. The results demonstrated that the output of the proposed liquid quantity monitor is stable and reliable in different flying attitude.

       

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