分段喷淋冷却降低宰后猪胴体预冷损耗保持色泽

    Spray chilling with different frequency period for reducing weight loss and improving surface color of pig carcass

    • 摘要: 针对宰后猪胴体在冷却过程中因前期体温高、蒸发快而致24 h干耗高,传统的喷淋降耗工艺作业时间长,及现有研究关于喷淋冷却对猪胴体色泽影响探讨不足等问题,该文通过采用冷却前期高频、后期低频的分段式喷淋工艺,运用正交试验法研究了各喷淋参数对胴体冷却干耗、表面亮度L*值及绿度a值的影响,建立了各显著性喷淋参数与干耗的线性回归方程。结果表明,影响干耗的主次因素依次为:高频喷淋总时长、高频喷淋间歇时长、低频喷淋间歇时长、单次喷淋时长、低频喷淋总时长,其中高频喷淋总时长对干耗有极显著的影响(P<0.01),单次喷淋时长、高频喷淋间歇时长、低频喷淋间歇时长有显著影响(P<0.05);影响中部亮度L*值及绿度a值的主次因素分别为:高频喷淋总时长、低频喷淋间歇时长、高频喷淋间歇时长、低频喷淋总时长、单次喷淋时长和高频喷淋总时长、高频喷淋间歇时长、低频喷淋间歇时长、单次喷淋时长、低频喷淋总时长,其中高频喷淋总时长对亮度L*值有极显著影响(P<0.01),对绿度a值有显著影响(P<0.05),其他因素对亮度L*值(除低频喷淋间歇时长)及绿度a值影响均不显著;优化结果为高频喷淋总时长为2 h,单次喷淋时长为10~20 s,高频喷淋间歇时长为5~9 min,低频喷淋总时长为4 h甚至更短,低频喷淋间歇时长为30~ 50 min,该参数下胴体24 h冷却干耗约1%,中部表面亮度L*值约74~77、a值约?0.5~3,不仅可满足企业的降耗要求,还可获得利于销售的胴体色泽;与传统喷淋冷却工艺相比,分段式喷淋工艺可缩短作业时间1~5 h。研究结果可为猪胴体喷淋降耗方式及参数的选取提供参考。

       

      Abstract: Abstract: The evaporation of moisture on the surface of pig carcass results in its weight loss during the cooling process, which leads to great economic loss to the enterprises. The purpose of this study was to solve the problems that the water loss rate of pig carcasses is high within 24 h for high body temperature in early stage, and the traditional operation of spray chilling needs more time, as well as the effects of spray chilling on meat color of pig carcass are lacked in the existing related articles. The spray chilling technique of high frequency at early stage and later low frequency was used, the effects of spray parameters on water loss rate, L* value and a value of pig carcasses were discussed, and the linear regression equation of water loss rate with the spray parameters was established as well. The results showed that, the order of importance of the spray parameters which affected the water loss rate from high to low was total time of spray chilling with high frequency, interval time of high frequency spray period, interval time of low frequency spray period, single spray time, and total time of spray chilling with low frequency; the total time of spray chilling with high frequency had extremely significant effect on the water loss rate (P<0.01), and the single spray time, interval time of high frequency spray period and interval time of low frequency spray period had significant effect on the water loss rate (P<0.05); the order of importance of the spray parameters which affected the L* value from high to low was total time of spray chilling with high frequency, interval time of low frequency spray period, interval time of high frequency spray period, total time of spray chilling with low frequency, and single spray time, and that affecting the a value was total time of spray chilling with high frequency, interval time of high frequency spray period, interval time of low frequency spray period, single spray time, and total time of spray chilling with low frequency. Total time of spray chilling with high frequency had extremely significant effect on L* value (P<0.01) and significant effect on a value(P<0.05), while other parameters had no significant effect on L* value (except interval time of low frequency spray period) and a value. The linear regression equation of water loss rate with the spray parameters was established. According to the equation, on the condition that the total time of spray chilling with high frequency was 2 h, the single spray time was 10-20 s, the interval time of high frequency spray period was 5-9 min, the total time of spray chilling with low frequency was 4 h or even shorter, and the interval time of low frequency spray period was 30-50 min, the water loss rate within 24 h was 1%, the L* value was 72-78, and the a value was -0.5-3, which not only met the demand of cutting down the water loss rate, but also could get a better meat color of pig carcass; the total time of spray chilling of 1-5 h could be saved compared with the traditional technique. This research can provide a reference for the selection of spray chilling method and parameters.

       

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