翟之平, 张龙, 刘长增, 李浩楠, 崔红梅. 秸秆抛送装置外壳振动辐射噪声数值模拟与试验验证[J]. 农业工程学报, 2017, 33(16): 72-79. DOI: 10.11975/j.issn.1002-6819.2017.16.010
    引用本文: 翟之平, 张龙, 刘长增, 李浩楠, 崔红梅. 秸秆抛送装置外壳振动辐射噪声数值模拟与试验验证[J]. 农业工程学报, 2017, 33(16): 72-79. DOI: 10.11975/j.issn.1002-6819.2017.16.010
    Zhai Zhiping, Zhang Long, Liu Changzeng, Li Haonan, Cui Hongmei. Numerical simulation and experimental validation of radiation noise from vibrating shell of stalk impeller blower[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(16): 72-79. DOI: 10.11975/j.issn.1002-6819.2017.16.010
    Citation: Zhai Zhiping, Zhang Long, Liu Changzeng, Li Haonan, Cui Hongmei. Numerical simulation and experimental validation of radiation noise from vibrating shell of stalk impeller blower[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(16): 72-79. DOI: 10.11975/j.issn.1002-6819.2017.16.010

    秸秆抛送装置外壳振动辐射噪声数值模拟与试验验证

    Numerical simulation and experimental validation of radiation noise from vibrating shell of stalk impeller blower

    • 摘要: 针对目前秸秆抛送装置抛送叶轮扰动空气及物料引发噪声的原因尚不清楚,为了在秸秆揉碎机设计阶段估算其抛送装置的振动辐射噪声,首先采用计算流体力学CFD方法对秸秆抛送装置内部的气-固非定常流场做了整场瞬态数值模拟,将作用在外壳表面的气流和物料脉动压力加载给抛送装置外壳模型,并采用有限元方法对外壳进行了模态分析及动力响应分析,实现了从气-固两相流体到结构的单向耦合;将抛送装置外壳振动响应作为声学边界条件,利用LMS Virtual Lab的间接边界元Indirect Boundary Element Method声振耦合模块计算了非定常流动引起的外壳振动辐射噪声,并进行了试验验证。数值计算与实测声压级变化趋势相同;辐射噪声最大的基频100Hz处个别测点仿真声压级较实测值高2.28 dB(A),其余测点的仿真与试验值相差不到1.5 dB(A),结果表明理论分析和数值仿真的可靠性。基于上述方法,比较分析了外壳壁厚对振动辐射噪声的影响。研究结果表明:对应确定的激励频率,存在较合理的外壳壁厚尺寸组合。叶轮转速为1 500 r/min时,较优壁厚为圆形外壳前后侧板壁厚4 mm,其余壁厚为3 mm的尺寸组合,声功率级为78.07 dB(A),满足饲草揉碎机噪声限值90 dB(A)的国家标准要求。该研究可为秸秆揉碎机及叶片式抛送装置低噪声设计研究提供参考。

       

      Abstract: Abstract: Stalk rubbing machine is a new type of forage processing equipment developed in China. It is mainly composed of rubbing device and impeller blower. When the stalk rubbing machine is working, the material is thrown out by the impeller blower after rubbed by the rubbing device. Its main problem is an increased level of vibration and noise of the impeller blower during the stalk rubbing machine running. However, the research of impeller blowers at home and abroad mainly focused on reducing the power consumption, increasing the throwing distance and throwing efficiency. There were few researches on reducing the vibration and noise of the impeller blowers. Because of the limitation of the experimental method, it was difficult to find out how the shell was excited by the pulsating gas-solid two-phase flow inside the impeller blower and how it produced vibration and radiated noise outwards. Aimed at these problems, the vibration radiated noise of the shell of the impeller blower was analyzed by the co-simulation method to predict the impeller blower's noise at the design stage of the stalk rubbing machine. Firstly, the ANSYS Fluent software was used to simulate the unsteady solid-gas two-phase turbulent flow in the impeller blower. Then the fluctuating pressure of the two-phase flow field was loaded into the inner surface of the shell. Secondly, the modal analysis and dynamic response analysis of the shell were carried out by using the finite element method which realized unidirectional coupling from gas-solid two-phase fluid to structure. With the vibration response of the shell as the acoustic boundary condition, the vibration radiation noise of the shell caused by unsteady flow was calculated by using the indirect boundary element method (IBEM) of the LMS Virtual Lab. Thirdly, Comparisons between the simulated values and the measured values of the vibration radiation noise of the shell were made, and the reliability of the numerical simulation was verified. Finally, the influence of shell thickness on the vibration radiation noise was analyzed based on the above co-simulation method. Research results showed that: 1) The fundamental frequency sound pressure levels for the simulation and experiment were basically the same. The changing trends of simulation results and the experimental results of the fundamental frequency and harmonics were also the same. Because the simplified simulation model made its stiffness smaller, the simulation results at the second and the third harmonic were slightly higher than the experimental results. Thus, it could be proved that the results of the co-simulation were credible. 2) The fundamental frequency sound pressure level was the highest. The second harmonic one came second, the third harmonic one was low, and the rest harmonic ones were very low and were neglected. 3) The sound pressure level of the radiated noise at the sides of the shell was the highest, particularly at inlet. And it was higher at outlet, too. 4) When the impeller rotational speed was 1 500 r/min, the best wall thickness was the combination of front and rear round shell thickness of 4 mm and the others' thickness of 3 mm. The research will provide the reference for further research on the noise of stalk rubbing machines and impeller blowers.

       

    /

    返回文章
    返回