耙齿式残膜回收机自动脱膜机构设计

    Design on automatic unloading mechanism for teeth type residue plastic film collector

    • 摘要: 针对耙齿式残膜回收机回收残膜后缺乏自动脱膜机构的现状,设计了耙齿式残膜回收机自动脱膜机构。分析平行四连杆脱膜机构的运动稳定性可靠性及脱膜顺畅性,设计液压装置进行脱膜,并在试验的基础上优化机构,对不同形式刮板进行试验及分析并最终设计适合耙齿式残膜回收机的"倒八字"型刮板。针对影响自动脱膜机构工作效率的关键部件和影响因素分析其运动及受力情况,对"倒八字"型刮板进行影响因素的响应面分析。可得齿板距、刮板角度、脱膜夹角为显著影响的因素,且影响强弱关系为齿板距>刮板角度>脱膜夹角。综合考虑后得到的最佳参数组合为齿板距2 mm、刮板角度70°、脱膜夹角60°。该研究可为相关设备的设计提供参考。

       

      Abstract: Abstract: With the increasing use of the agricultural plastic film, the pollution it brings is also becoming more and more serious. Therefore, design and experiment on plastic film collector of ridged peanut mean great significance to us, of course, facing huge problems. Mechanical recycling plastic film can overcome shortcomings of the great labor intensity and low efficiency using artificial picking up. However the existing plastic film recycling equipments are generally designed based on experiences and have no precise theoretical researches for components, and there are some issues including unreliable picking up performance and unloading mechanism and serious wear of working parts. This paper focuses on the lack of effective automatic removing mechanism for teeth type residue plastic film collector, and according to this situation, automatic removing and smooth returning mechanism for teeth type residue plastic film collector have been designed. Teeth type residue plastic film collector with self-motion unloading mechanism consists of frame, hydraulic shaft fixture, hydraulic fixing bracket, rake, self-motion unloading square tube, hydraulic device, and self-motion unloading scraper. The stability, reliability, and returning smoothness of the motion of the parallel 4-rod linkage mechanism are analyzed. We design a variety of different forms of squeegees to test, and at last find the best form of inverted “八” squeegee. The key part of the mechanism is focused and the stress analysis is performed. Teeth are persistently distorted when they are working. We design 3 types of squeegees including “一” squeegee, U-shaped squeegee, and inverted “八” squeegee, and at last we find the inverted “八” squeegee can ensure that teeth are put back in origin place, so it can achieve the best results. The design and innovation of the hydraulic system are also important. We choose single-rod hydraulic cyclinder of 45# steel, the size of hydraulic cyclinder diameter is 40 mm, and the size of piston rod diameter is 25 mm. We use the stress analysis on squeegee, and the movement analysis on planar linkage, and find the movement track of the squeegee at last. Based on this, the objective function and constraints are determined, and the major influencing factors of teeth type residue plastic film collector with self-motion unloading mechanism are the space between teeth and squeegee, squeegee angle, and automatic removing mechanism angle. We do experiment in Jiaozhou, Qingdao, China, the previous crop is peanut, and moisture content of soil is 16%. The experiment and response surface analysis are done for the space between teeth and squeegee, squeegee angle, and automatic removing mechanism angle. The data are then processed, and the parameters are optimized by the response surface method with Design Expert. The response surface analysis of the model shows that the effect of the 3 factors on the primary film removal rate is significant. The order of influencing factors is: The space between teeth and squeegee > squeegee angle > automatic removing mechanism angle. The machine is optimized by the function of optimization of Design Expert, the space between teeth and squeegee is 2 mm, the squeegee angle is 70°, and the automatic removing mechanism angle is 60°. Through the field test, which shows the feasibility of the optimization scheme and will provide theoretical basis for the optimization of related machines. The teeth type residue plastic film collector of ridged peanut has a good film removal effect, which meets the design requirements of plastic recyling machine.

       

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