油麦兼用型气送式集排器增压管气固两相流仿真与参数优化

    Simulation of gas-solid two-phase flow and parameter optimization of pressurized tube of air-assisted centralized metering device for rapeseed and wheat

    • 摘要: 为明确增压管结构对油麦兼用型气送式集排器分配均匀性的影响,该文运用DEM-CFD气固耦合方法仿真分析了波纹间距、凹窝深度和增压管长度对种子运动特性、分配均匀性和增压管气流场的影响,台架试验研究了增压管长度和气流压强对分配均匀性的影响。结果表明:增设增压管明显提高种子分布均匀度系数,降低种子速度和分配均匀性变异系数。速度流场分析表明增压管波峰与波谷的气流速度和压强交替变化,增压管中种子速度与受力呈现"正弦形"变化趋势。凹窝深度、波纹间距和增压管长度分别为4.2、15和180 mm时,种子分布均匀度系数和分配均匀性变异系数分别为91.17%和4.91%。台架试验表明,在优化结构参数组合下,排种油菜和小麦的气流压强分别为1 200和1 600 Pa时,分配均匀性变异系数分别达2.84%和2.89%。该研究为分析增压管中种子运动特性和优化其结构参数提供了参考。

       

      Abstract: Abstract: Seeding uniformity is a very important index in the air-assisted centralized metering device. Gas-solid two-phase flow including seeds and airflow exists in seed feeding device, seed delivering tube, pressurized tube and distributor. In order to study effects of pressurized tube's structure on seed distribution uniformity in the air-assisted centralized metering device, a numerical study of gas-solid flow in pressurized tube was carried out by the coupling approach of discrete element method (DEM) and computational fluid dynamics (CFD). Effects of structural parameters including dimple depth, dimple pitch and pressurized tube's length on seed motion, distribution uniformity and airflow field were studied. The variation coefficient of seed distribution and variation coefficient of seeds' distribution uniformity were utilized to evaluate seed distribution. The mathematical models were set to describe structural parameters and seed distribution uniformity by means of the design of the regression-orthogonal combination. Besides, effects of pressurized tube's length and airflow pressure on seed distribution uniformity were analyzed using bench experiments. Results showed that: 1) The air-assisted centralized metering device with pressurized tube increased variation coefficient of seed distribution and decreased seed velocity and variation coefficient of seeds' distribution uniformity. Pressurized tube's length, dimple depth, interaction between dimple depth and pressurized tube's length affected variation coefficient of seeds' distribution uniformity significantly. The optimum parameters combination was dimple depth of 4.2 mm, dimple pitch of 15 mm and pressurized tube's length of 180 mm, which was achieved by the method of multi-objective programming problem function. Under the superior combination of structural parameters, the variation coefficient of seed distribution and the variation coefficient of seeds' distribution uniformity were 91.17% and 4.91%, respectively. 2) Airflow velocity field in pressurized tube and seed motion characteristics were obtained by analyzing gas-solid flow status. Airflow velocity and pressure in peak of pressurized tube had the minimum value and the maximum value, respectively. Otherwise, airflow velocity and pressure in trough of pressurized tube was the maximum and the minimum, respectively. The peak surface of pressurized tube was located in high pressure and low airflow velocity zone and trough surface of pressurized tube was located in high airflow velocity and low pressure zone. The alternate high and low airflow pressure in pressurized tube changed airflow field distribution. Seed velocity and force in pressurized tube had the trend of sine. 3) Bench experiments indicated that the ranking order of the factors affecting variation coefficient of seeds' distribution uniformity was: airflow pressure > pressurized tube's length for rapeseed and pressurized tube's length > airflow pressure for wheat. Based on the optimized structural parameters and airflow pressure of 1 200 Pa for rapeseed and 1 600 Pa for wheat, variation coefficients of seeds' distribution uniformity were 2.84% and 2.89%, respectively. Results suggest that the optimization of structural and working parameters of pressurized tube can improve seed distribution uniformity. The investigation of airflow field, seed movement and seed distribution uniformity involved in this research may contribute to optimizing pressurized tube's structure and analyzing seed movement mechanism.

       

    /

    返回文章
    返回