颜丙新, 张东兴, 崔涛, 和贤桃, 丁友强, 杨丽. 排种盘和负压腔室同步旋转气吸式玉米精量排种器设计[J]. 农业工程学报, 2017, 33(23): 15-23. DOI: 10.11975/j.issn.1002-6819.2017.23.003
    引用本文: 颜丙新, 张东兴, 崔涛, 和贤桃, 丁友强, 杨丽. 排种盘和负压腔室同步旋转气吸式玉米精量排种器设计[J]. 农业工程学报, 2017, 33(23): 15-23. DOI: 10.11975/j.issn.1002-6819.2017.23.003
    Yan Bingxin, Zhang Dongxing, Cui Tao, He Xiantao, Ding Youqiang, Yang Li. Design of pneumatic maize precision seed-metering device with synchronous rotating seed plate and vacuum chamber[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(23): 15-23. DOI: 10.11975/j.issn.1002-6819.2017.23.003
    Citation: Yan Bingxin, Zhang Dongxing, Cui Tao, He Xiantao, Ding Youqiang, Yang Li. Design of pneumatic maize precision seed-metering device with synchronous rotating seed plate and vacuum chamber[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2017, 33(23): 15-23. DOI: 10.11975/j.issn.1002-6819.2017.23.003

    排种盘和负压腔室同步旋转气吸式玉米精量排种器设计

    Design of pneumatic maize precision seed-metering device with synchronous rotating seed plate and vacuum chamber

    • 摘要: 针对传统气吸式排种器工作时排种盘与负压腔室的密封垫之间相对转动,易导致密封垫磨损,从而造成排种器密闭性下降、风压需求增加、作业精度降低等问题,设计了一种排种盘和负压腔室同步旋转的气吸式排种器,将排种盘与负压腔室固定连接,作业时同步旋转,使排种盘和密封垫之间不产生相对运动,达到无摩擦、低气压损失、高排种精度的效果。基于机械扰种和重力辅助充种原理,将该排种器排种盘设计为带直线凸起的环形锥台,分析确定了排种器工作区域,计算了排种盘的关键结构参数。以含水率为12.8%,千粒质量为351 g的郑单958未分级种子为试验对象,借助中国农业大学自主研发的排种器性能检测仪对该排种器作业效果进行了室内试验,结果表明:作业速度10 km/h以下,所研制的排种器在负压值-3.5~-5.5 kPa时,粒距合格指数均能达到91.6%,漏播指数均小于5.2%,重播指数均小于5.4%,各项指标优于国标要求,能实现有效排种。与Kverneland排种器的对比试验表明,要达到相同合格指数,设计的盘室同步气吸式精量排种器所需负压值更低。

       

      Abstract: Abstract: Aiming at the problems of airtightness reduction, vacuum pressure demand increase and planting precision decline, which are caused by the friction between seed plate and sealing gasket of vacuum chamber in traditional vacuum precision seed-metering device, a new type of vacuum precision seed-metering device with synchronously rotating seed plate and vacuum chamber was designed in this study. Different from the traditional vacuum seed-metering device with relatively rotating seed plate and vacuum chamber, in the new seed-metering device, the seed plate and the vacuum chamber were fixed together so that they rotated synchronously during the process of operation with no friction between each other, resulting in no pressure loss and high planting accuracy. A circular frustum plate with rectangular embossment was designed based on mechanical disturbance and gravity-assisted filling principle. Different from traditional metering plates, the cells of the newly designed plate were distributed on a tapered profile, instead of on a sub face. Working area was divided into five zones: filling zone, clearing zone, carrying zone, unloading zone and transition zone, based on the working principle and force analysis. The force of filling process and clearing process, the trajectory and speed of seeds were also analyzed. And the parameters of each metering-device working zone was analyzed and determined. Specially, the filling zone was in the first quadrant,the angle ranged from 0°to 45° (horizontal direction of first quadrant is set to 0°, and the angle circulated counterclockwise). The component force of seeds gravity to the holes in this area reduced the pressure requirements for filling process. The scope of the other four zones were 45° to 70°, 70° to 205°, 205° to 235°and 235°to 360°, respectively. The main structural parameters of the plate were defined based on mechanics and kinematics analysis. Plate was found to be 26 holes with the diameter of 5.4 mm. A 64°angle between radial direction and cone bus was determined for the falling back of extra seeds in clearing zone. Four kinds of plates with different disturbance structures were designed, and the disturbance structures helped to improve the activeness of seeds. The influence of four different mechanical disturbance structures on seed kinetic energy was simulated by EDEM (higher kinetic energy refers to higher seeds activity, and higher seed activity refers to easier filling process). Average particle kinetic energy changing with time step of the four different plates was recorded. Simulation results showed that the plate with rectangular embossment along the direction of generating line brought the highest kinetic energy and the plate with no disturbance structure indicated the minimum kinetic energy. To measure the performance of this newly designed seed-metering device, a two-factor contrast test was carried out in different velocity and pressure. The operation effects were examined by a testing instrument for maize (Zea mays) precision seed meter's performance detection developed by China Agricultural University. Qualified index, missing index and multiple index were recorded. Experiment results showed that the qualified index of seed spacing exceeded 91.6%, the missing index below 5.2% and the multiple index below 5.4% for the newly designed metering device, when the operation velocity was under 10 km/h and the negative pressure value ranged from -3.5 to -5.5 kPa. The results above could completely meet the requirement of the technical specifications of quality evaluation for drills in China. To achieve the same qualified index, the pressure demand of the newly designed metering device was lower compared with the Kverneland metering device. The standard deviation of qualified index within various velocities under same pressure was calculated. The result showed that the standard deviation of qualified index qualified index of Kverneland metering device was greater than the newly designed one, indicating that the newly designed one had a wider range of velocity adaptation and more stable working status. The gravity helped to reduce the air pressure requirements for vacuum precision seed meters.

       

    /

    返回文章
    返回