光电信号与收割机谷物产量数据转换模型的构建与验证

    Grain yield data transformation model based on photoelectric principle and its validation

    • 摘要: 为了准确获取联合收割机作业过程中的谷物产量信息,自主研发了基于光电漫反射原理的联合收割机谷物产量计量系统。系统主要由传感器模块、数据采集模块、GPS模块和谷物产量计量显示终端组成。在研究了联合收割机田间工作状态和籽粒升运器刮板谷堆近似模拟形状的基础上,提出了分段式光电信号与收割机谷物产量数据转换模型。同时为了进一步消除收割机作业过程中产生的奇异点数据,提出了基于籽粒升运器转速的双阈值动态均值滤波的数据预处理方法。结果表明,采用该方法可以有效剔除奇异点数据,提高产量数据整体平滑度。田间试验结果表明,在考虑升运器转速条件下,该研究提出的分段式谷物产量数据转换模型动态验证误差小于3.50%,满足联合收割机谷物产量计量的实际需要。

       

      Abstract: Abstract: In order to obtain real time grain yield data information, a kind of grain yield monitor system based on photoelectric principle was developed. It was consisted of sensor module, data collection module, GPS module and grain yield calculation terminal. The optical reflectance type grain volume sensor was installed on one side of the combine elevator. When the grain was conveyed through the grain flow sensor, the scraper and grain would be block the light path, intermittently. As a result, a pulse width signal would be generated. And the pulse width signal was proportional to the thickness of scraper and grain volume. Other sensors signals such as elevator speed sensor signal and GPS signal would also be generated at the same time. After the data collection module, all the signals would be transmitted to the liquid crystal display (LCD) terminal by RS485 bus. The grain volume monitor software could display grain instantaneous output volume, grain production information, harvest area and other information. After analyzing the working status of combine harvester and the simulation of scraper heap shape, a subsection type grain yield transformation model was proposed. As the accuracy of grain yield monitor system was affected by the elevator speed seriously, the model had also considered the elevator speed as an input parameter. When the combine harvester worked at the normal status, grain volume had linear relationship with scraper grain thickness. In order to further optimize the quality of yield data, a new preprocessing method was also proposed based on elevator speed dynamic threshold value filter. The experiment selected a field of 2.67 hm2 Xiaotangshan National Demonstration Station in Beijing, located in E116?26?54.66?-116?27?02.41?, N40°11′15.50″-40°11′11.61″. The grain yield monitor system was installed TB60 (4LZ-6 B) type self-propelled combine harvester produced by Zoomlion Corporation. According to the combine elevator in different speed conditions of no-load scraper thickness, the upper and lower bounds of normal production were determined as the original data of singular value standard. Once the data was below 10% of the real time calculated scraper thickness, it was removed. Once it was above 5 times of the real time calculated scraper thickness, it was replaced by the normal value one second before. In order to evaluate this new preprocessing method, original data, average filter data and dual threshold filter data were used to validate the model. The test results showed that the proposed data preprocessing method could eliminate the singularity and improve the smooth of yield data, obviously. The coefficient of variation (CV) also decreased to 0.33 from 0.53. The field experiment showed that validation error of the grain yield monitor model was less than 3.50%, which could satisfy the practical need. Compared with foreign similar type grain yield monitor system, such as SMARTYIELD Pro system produced by Raven Corporation and the Yield Monitor System produced by Trimble Corporation, the developed system had the advantage of simple calibration step and convenient installation method.

       

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