电磁处理提升采棉机摘锭力学性能和耐磨性

    Improvement of mechanical properties and wear resistance of cotton picker spindle by electromagnetic treatment

    • 摘要: 棉花机械化收获程度逐年提高,新疆生产建设兵团部分团场已实现100 %机械化采收,整体达到85 %以上。摘锭是采棉机的核心部件,其表面耐磨性能直接决定了采棉机的作业效率和机采棉品质,因此进一步提高摘锭表面耐磨性一直是重点关注的科学和技术问题。本文在不改变采棉机摘锭结构的基础上,基于电磁处理技术对市场化凯斯摘锭(Case)、迪尔摘锭(Deere)和国产摘锭(Yeer)进行电磁强化处理,并对3类摘锭电磁处理前后的力学性能进行实验室对比分析。摘锭电磁处理后试验结果表明:凯斯和国产摘锭残余应力下降60 %,迪尔摘锭下降50 %;凯斯、迪尔和国产摘锭涂层弹性模量与硬度的比值(E/H)都小于处理前的21,分别为18、17和20;电磁处理后凯斯和国产摘锭的磨痕宽度下降较迪尔显著,且随着载荷增大磨痕宽度下降趋势也随之增大,但仍是凯斯和国产摘锭下降较迪尔明显。相比较迪尔和国产摘锭,凯斯摘锭经电磁处理后力学性能提升效果最为显著,建议对凯斯摘锭电磁处理后进行田间耐磨性试验验证与评价。

       

      Abstract: Abstract: Cotton is one of the major crops in Xinjiang, China, and has a significant impact on Xinjiang's economic development and social stability. The mechanization degree of cotton harvest is increasing with the development of productive forces and the progress of science and technology. For part of the mission field of Xinjiang Production and Construction Corps, China, mechanized harvesting has been achieved 100%, and overall, it has reached above 85%. Spindles are the core component of cotton picker; a single cotton picker has about 2 500 spindles, and a spindle uniquely has the structure of 3 rows × 14 teeth. In order to facilitate the removal of cotton, the first 3 teeth have an angle of 30o with respect to the pole axis, and the remaining 11 hook teeth form an angle of 45o to ensure the cotton picking rate, whose performance directly determines operation efficiency and cotton quality of the cotton picker. Moreover, the substrate material of the spindle is low carbon alloy steel, on which a chromium coating is electroplated to increase the wear resistance. In the case of correct installation and good lubrication, the average life span of spindle was picking cotton of about 400 ha. The wear resistance of the surface coating seriously affects the running cost of the cotton picker. Therefore, to further improve the wear resistance of spindle has always been a scientific and technical issue. In order to improve the wear resistance of the spindle, we have proposed electromagnetic treatment method for surface modification of spindle (Case's spindle made by Case Corp., USA, Deere's spindle made by John Deere Corp., USA and Yeer's spindle made by Yeer Corp., China). The main objective of this study was to reveal the mechanical properties of the electromagnetic treated spindle, but not changing the spindle structure that has been existing in cotton picker. The result showed that the residual stress of the 3 types of spindles was decreased significantly after electromagnetic treatment, the residual stress of Case's and Yeer's spindle decreased by 60%, and that of Deere's spindle by about 50%. The main cause of residual stress decrease was that electromagnetic treatment can cause stress relaxation in the material, resulting in local inelastic deformation and stress redistribution, and improve the fatigue life. After electromagnetic treatment, the microhardness of the spindle's substrate material and the nanohardness of the electroplated chromium coatings did not change significantly, and the elastic modulus of the coating decreased. The ratio of elastic modulus to hardness of the 3 kinds of spindle surface coating was all over 21 before electromagnetic treatment. After electromagnetic treatment, the ratio value of Case's, Deere's and Yeer's spindle was 18, 17 and 20, respectively. The decrease of the ratio of elastic modulus to hardness will increase the elastic deformation, reduce the adhesion and wear, and improve the wear resistance. Through the scratch and wear test, the scratch depth of the spindle surface coating became smaller and the wear scar width decreased after electromagnetic treatment for all kinds of spindles. The wear scar width of Case's and Yeer's spindle decreased more significantly than Deere's spindle. Moreover, the wear scar width decreased with the increase of load in wear test, but the downtrend of wear scar width of Case's and Yeer's spindle was more obvious than Deere's spindle compared with that before electromagnetic treatment. By the comparison, the improved wear resistance of Case's spindle is the most notable after the electromagnetic treatment. Therefore, the Case's spindle of electromagnetic treatment is used to carry out the field test for cotton picking, which was to evaluate and verify wear resistance. The research results will be helpful for improving the wear resistance of spindle, which makes it possible to prolong the service life of spindle used, and has important social significance and remarkable economic benefits.

       

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