刘文媛, 贾伟, 李侠, 张春晖, 郑乾坤, 李元亮, 李敏, 张兆静. 超声辅助水热法提取牛骨油工艺参数优化[J]. 农业工程学报, 2018, 34(8): 283-290. DOI: 10.11975/j.issn.1002-6819.2018.08.037
    引用本文: 刘文媛, 贾伟, 李侠, 张春晖, 郑乾坤, 李元亮, 李敏, 张兆静. 超声辅助水热法提取牛骨油工艺参数优化[J]. 农业工程学报, 2018, 34(8): 283-290. DOI: 10.11975/j.issn.1002-6819.2018.08.037
    Liu Wenyuan, Jia Wei, Li Xia, Zhang Chunhui, Zheng Qiankun, Li Yuanliang, Li Min, Zhang Zhaojing. Parameter optimization of ultrasonic-heat extraction process of bovine bone oil[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(8): 283-290. DOI: 10.11975/j.issn.1002-6819.2018.08.037
    Citation: Liu Wenyuan, Jia Wei, Li Xia, Zhang Chunhui, Zheng Qiankun, Li Yuanliang, Li Min, Zhang Zhaojing. Parameter optimization of ultrasonic-heat extraction process of bovine bone oil[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(8): 283-290. DOI: 10.11975/j.issn.1002-6819.2018.08.037

    超声辅助水热法提取牛骨油工艺参数优化

    Parameter optimization of ultrasonic-heat extraction process of bovine bone oil

    • 摘要: 为提高工业生产中牛骨油的提取率,以黄牛骨为原料,采用超声辅助水热提取法提取牛骨油。通过单因素及响应面试验研究牛骨油提取工艺,并对牛骨油的酸价、过氧化值及脂肪酸组成进行分析。结果表明,牛骨油提取的最佳工艺为超声功率300 W、超声时间50 min、超声温度100℃、热提温度125℃、热提时间90 min、料液比为(质量比)1∶1,此工艺条件下,牛骨油提取率可达98.86%。利用Design expert软件对影响牛骨油提取率的主要因素及其相互作用进行探讨,结果表明热提温度和热提时间对骨油提取率的影响显著大于其他因素(P<0.01),料液比对骨油提取率的影响较小。与当前食品企业采用的牛骨油水热提取工艺相比,超声辅助水热提取法骨油提取率提高约12%。优化工艺得到牛骨油的酸价、过氧化值均小于GB10146-2015规定值,且脂肪酸含量不低于传统的水热提取工艺(不饱和脂肪酸(unsaturated fatty acid,UFA)总量和C18∶1n9c除外)。牛骨油中共检测出17种脂肪酸,C18∶1n9c、C16∶0和C18∶0是其主要脂肪酸,分别约达总脂肪酸的44%、23%和19%,饱和脂肪酸(saturated fatty acid,SFA)与UFA比值约为1∶1,UFA略高于SFA。研究结果为牛骨油的工业生产提供了理论参考。

       

      Abstract: Abstract: As an important by-product of poultry industry, bone consisting of bone marrow and the mineralized osseous tissues, is a good source of nutrients such as proteins, fats and minerals. It has long been noted that the improper treatment of bone by-products, such as totally discarded, may cause serious environmental issues. Thus, converting bones into high value-added products has gained more attention in order to reduce the adverse environmental impacts as well as increase the economic benefits. For the traditional heat extraction process of bovine bone oil in current food industry, the extraction rate of oil was low. Ultrasound was capable of producing the cavitation that generated the secondary effects, such as thermal effect and mechanical effect, which resulted in accelerating the diffusion and dissolution of oil components. In order to improve the extraction rate of oil from bovine bones in industrialization production, the ultrasonic-heat technique was investigated. Influences of different operation parameters on the oil recovery were evaluated. And the conditions of the ultrasonic-heat technique used for extraction were optimized by response surface methodology to maximum the oil recovery. Meanwhile, the acid value, the peroxide value and the composition of fatty acid (FA) of bovine oil were analyzed. The obtained results showed that the order of all the factors that affected the extraction rate of bovine bone oil was as follows: heat extraction temperature>heat extraction time>ultrasonic time>ultrasonic temperature>ultrasonic power>the ratio of material to liquid, and the effects of heat extraction temperature and heat extraction time on the extraction rate of bone oil were much higher than that of other factors, and the effect of the ratio of material to liquid on the extraction rate of bone oil was much smaller (P<0.05). The results of the response surface methodology showed that the optimum technological conditions of ultrasonic-heat extraction process of bovine bone oil were as follow: ultrasonic power, 300 W; ultrasonic time, 50 min; ultrasonic temperature, 100 ℃; heat extraction temperature, 125 ℃; heat extraction time, 90 min; the ratio of material to liquid, 1:1. Under these conditions, the bovine oil extraction rate was 98.86%. Compared with the heat extraction process of bovine bone oil in current food industry, the bone oil extraction rate increased by about 12% for the ultrasonic-heat extraction process. Meanwhile, under the optimum technological conditions of ultrasonic-heat extraction process, the acid value (0.80<2.5 mg/g) and the peroxide value (0.03<0.20 g/100g) of bovine oil were both less than the national standard of GB10146-2015. And the contents of FAs of bone oils in the optimum technological conditions were above or equal to those in the traditional heat extraction process (except for C18:1n9c and the unsaturated fatty acid (UFA)). In bone oils, there were 17 FAs determined, and C18:1n9c, C16:0 and C18:0 were the major FAs of bovine bone oil, approximately accounting for 44%, 23% and 19% of the total FA, respectively. The ratio of UFA and saturated fatty acid (SFA) in bone oil was about 1:1, and the content of UFA was slightly higher than SFA. This extraction method provides a theoretical and technical guidance for the industrialization production of oils from bovine bones.

       

    /

    返回文章
    返回