4UGS2型双行甘薯收获机的研制

    Development of 4UGS2 type double-row sweet potato harvester

    • 摘要: 针对国内甘薯收获机械自动化水平低、挖掘阻力大、易堵塞、土薯分离效果差、生产效率低等突出问题,充分考虑甘薯自身生理性状,根据甘薯体型大、皮薄、结薯深和甘薯秧蔓匍匐缠绕严重等特点,设计研发了4UGS2型双行甘薯收获机,挖掘机构的防堵设计可有效保证土壤顺畅流动,减轻秧茎或杂草搭缠,从而降低作业阻力;两级土薯分离装置、主动型抖动装置和土薯分离装置速度配比优化设计,可以提高明薯率和降低破皮率,保证更有效的土薯分离效果;自动对行装置和自动挖深调控装置的研究,可进一步提高甘薯作物收获机械自动化水平和作业性能。田间收获试验表明:该机型对土质松软、板结较少的垄作旱地适应性较好,拖拉机前进速度为1.40 m/s时,其明薯率达97.40%,伤薯率达1.85%,破皮率达1.83%,可靠性为95%,生产率达0.80 hm2/h。设计机型的各项性能指标优于传统机型,其明薯率提高6.23个百分点,伤薯率降低4.11个百分点,破皮率降低3.11个百分点,生产率提高0.19 hm2/h。该机型工作稳定可靠、作业效果好、生产效率较高。该研究可为其他薯类收获机械智能化收获技术研发提供有效借鉴。

       

      Abstract: Abstract: At present, the domestic potato harvest machinery suitable for working in small plot is characterized by small size, lower power, lower efficiency and single function compared with the foreign harvest machinery. There are few large and medium-sized harvesters on the market. The development of sweet potato harvester adopts the mature techniques of potato harvester, and the best method for harvesting sweet potato according to the growth status of sweet potato was not found. At the same time, the research on precision agriculture technology and intelligent equipment in China is still in its beginning stage. To promote the extensive application of modern information technology, biotechnology, agricultural science, hydraulic and electronic control technology in agricultural equipment is very important to the development of sweet potato harvest machinery. Aimed at the extrusive problems in the domestic sweet potato harvester, such as lower level of mechanical automation, deficiency of automatic alignment system and automatic depth control system, greater resistance in excavation, easy to plug and inefficient soil separation, we design and develop 4UGS2 type double-row sweet potato harvester. 4UGS2 harvester consists of rack frame drawbar and ground wheel, cutting soil disc, digging shovel, pressing grass wheel, separating and conveying device, transmission system and electronic control system. The electronic control system includes automatic alignment system and automatic depth control system, which can control the position and depth of the mining accurately. The anti-blocking mechanism of excavator can effectively ensure the smooth flow of soil, and relieve soil plugging and weeds winding so as to reduce working resistance. Automatic depth control system can adjust the digging depth in real time according to the ground condition, solving the problem of automatic control of digging depth during the operation of harvester. Two-stage soil-potato separating device and three-head shaking driving wheel device can ensure more effective separation of soil. Automatic alignment system can adjust the excavator's position in the middle of the ridge and improve the automation level and operation performance of sweet potato harvester. The harvest tests included 3 states, in which tractor driving speed is 1.95, 1.40 and 0.91 m/s, respectively. The results show that 4UGS2 harvester exhibits better performances and adaptation on the moist land with soft soil and less hardening. At the same time, the driving speed of the tractor and the separating speed of the soil-potato mechanism are the important factors that affect the quality of the harvest. The relationship between the driving speed and the separating speed should be deeply studied. When the speed of the tractor is rising, the obvious rate is reduced, the injury rate is increased, the skin-damaged rate is reduced, the productivity is increased, and the reliability is not changed much. When the driving speed is higher, due to the increase of materials per unit time and the incomplete separation of potato, the obvious rate is reduced and the injury rate is increased. As there are more materials entering the secondary separation device, the friction between sweet potato and the separation chain is alleviated and the skin-damaged rate is reduced. When the driving speed is lower, due to the decrease of materials per unit time, the obvious rate is increased and the injury rate is reduced. Meanwhile, at the end of the secondary separation mechanism, it will lead to increased wear and tear between sweet potato and separation transportation chain, resulting in a sharp increase in the skin-damaged rate. When the harvester is matched with a tractor with the rated power of 110 kW and 1.40 m/s driving speed, its working productivity achieves 0.80 hm2/h. Meanwhile, the potato obvious rate, injury rate, skin-damaged rate and reliability are 97.40%, 1.85%, 1.83% and 95%, respectively. Compared with the traditional model, the potato obvious rate of the designed model increased by 6.23 per cent, the potato injury rate decreased by 4.11 per cent, the skin-damaged rate decreased by 3.11 per cent , and the productivity increased by 0.19 hm2/h. 4UGS2 is characterized by its stable and reliable work, efficient operation and higher production. This study can provide effective reference for the development of intelligent technology employed in similar harvesting machinery.

       

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