猪场废水厌氧发酵前固液分离对总固体及污染物的去除效果

    Effect of solid-liquid separation on removal of total solid and pollutant from pig manure wastewater before anaerobic digestion

    • 摘要: 养殖废水中高浓度污染物质主要来自于固态粪污的溶解或微生物的分解作用,在废水产生后立即进行固液分离,可以有效将废水中还未溶解的固态物质分离出去,从而降低废水中污染物的含量和减轻后续生化处理的压力。该研究以猪场废水为研究对象,采用离心分离方式对废水进行固液分离,主要考察废水中总固体、化学需氧量(chemical oxygen demand,COD)及氮磷化合物的去除效果。结果表明,离心分离可使废水中总固体去除50%~65%,COD去除效率在45%~55%,N、P元素的去除率在30%~50%之间。通过甲烷化潜力测试研究,发现离心分离可使废水中可厌氧生化物质去除50%以上,这可大幅节约生化处理池的建造体积和处理周期。以万头猪场日产100 t废水量为例,生化前离心处理较直接生化处理可节约45%的废水处理成本。该研究可为大中型养殖场就如何节约废水处理工程投资和处理成本上提供新的设计思路与参考依据。

       

      Abstract: The content of contaminants in manures wastewater is much higher than urban domestic sewage, which leads to a high and sophistic biochemical treatment and a high cost of wastewater treatment. The high concentration of pollutants in manures wastewater mainly comes from the dissolution or decomposition of solid feces. Therefore, a solid-liquid separation is used immediately after the production of manures wastewater, which can effectively separate the solid substances from the wastewater. As a result, the content of pollutants in the wastewater also can be effectively reduced. In this study, a solid-liquid separation test was carried out to investigated the ability of centrifugation in removal of the total solid (TS), and reduction of chemical oxygen demand (COD) and the elements of nitrogen (N) and phosphorus (P) from pig manure wastewater. Besides, the economic benefits of centrifugation before anaerobic digestion (AD) treatment were also analyzed. The result showed that the centrifuge separation carried out at 1 000-3 000 r/min for 0.5 minute can effectively remove the TS, COD and N, P elements from pig manure wastewater (TS=7.3 g/L), and the removal rates of them were 50%-65%, 45%-55% and 30%-50%, respectively, and the removal rate increased as the increase of centrifugal speed from 1 000 to 3 000 r/min In addition, the separation efficiency of N and P compounds were lower than that for dry matter, which was similar to the previous reports. This was mainly because the N and P compounds were easier to dissolve in water or be decomposed by microbes than carbohydrate, the major component of solid. The biodegradable solid reduction rate (BSRR) was defined as the reduced percentage of methane potential of manure wastewater after centrifugation, which can be calculated by subtracting the ratio of waste water methane potential before and after centrifugation. The BSRR can be used as the instruction for the adjustment to the construction volume of anaerobic tank and the hydraulic retention time (HRT) in anaerobic digestion (AD) process. According to the result of biochemical methane potential (BMP) test, it was found that the content of biodegradable materials can be reduced significantly by centrifugal separation, the maximum BSRR of 57.6% was observed with 3 000 r/min, which would be able to greatly save the construction volume and HRT in AD process. For a pig farm with ten thousand pigs, the amount of wastewater produced per day was about one hundred ton, the combined treatment of centrifugation and AD can save 45% of the wastewater treatment cost compared with the sole AD mode. If the incomes of biogas and separated solid manure were taken into consideration, the total overall comprehensive income of centrifugation followed AD and the sole AD mode was positive, and the former was 50% higher than the later. However, in practice, the biogas and solid manure are hard to get a profit due to many complex factors. Therefore, the meaning of solid-liquid separation before biochemical treatment would be more important. Moreover, the costs of other treatments after AD process and energy consumption for heat preservation of pool body also can be greatly reduced due to the partial reduction of N, and P contaminants in the centrifugation process and the smaller biochemical pools matched with the centrifugal wastewater. This study can provide new design ideas and references for large and medium-sized farms to save the treatment cost of wastewater and construction investment.

       

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