姬江涛, 杨林辉, 金鑫, 高颂, 庞靖, 王景林. 行星轮系滑道式钵苗栽植机构设计与参数优化[J]. 农业工程学报, 2018, 34(18): 83-92. DOI: 10.11975/j.issn.1002-6819.2018.18.011
    引用本文: 姬江涛, 杨林辉, 金鑫, 高颂, 庞靖, 王景林. 行星轮系滑道式钵苗栽植机构设计与参数优化[J]. 农业工程学报, 2018, 34(18): 83-92. DOI: 10.11975/j.issn.1002-6819.2018.18.011
    Ji Jiangtao, Yang Linhui, Jin Xin, Gao Song, Pang Jing, Wang Jinglin. Design and parameter optimization of planetary gear- train slip type pot seedling planting mechanism[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(18): 83-92. DOI: 10.11975/j.issn.1002-6819.2018.18.011
    Citation: Ji Jiangtao, Yang Linhui, Jin Xin, Gao Song, Pang Jing, Wang Jinglin. Design and parameter optimization of planetary gear- train slip type pot seedling planting mechanism[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(18): 83-92. DOI: 10.11975/j.issn.1002-6819.2018.18.011

    行星轮系滑道式钵苗栽植机构设计与参数优化

    Design and parameter optimization of planetary gear- train slip type pot seedling planting mechanism

    • 摘要: 直立度是钵苗移栽作业质量的重要评价指标,目前存在栽植机构容易造成钵苗倾斜影响栽植直立度下降,导致钵苗成活率降低的问题,针对这一问题,该文结合钵苗种植的农艺要求,以番茄钵苗物理特性为依据,提出了栽植机构的设计要求,设计了一种行星轮系滑道式栽植机构。该机构通过行星轮系和滑道的配合,以打穴放苗的方式完成钵苗栽植,并对该机构的作业过程进行分析,建立了机构的运动学模型。基于Matlab编写了栽植机构辅助分析优化软件,对机构的栽植轨迹和结构参数进行优化,得到了一组满足钵苗栽植农艺要求的最优结构参数组合:太阳轮半径R0=20 mm、中间轮半径R1=15 mm、行星轮半径R2=10 mm、连杆BC的长度L1= 100 mm、栽植臂上DC杆的长度L2=150 mm、栽植臂上CF杆的长度L3=80 mm、栽植器FG的长度L4=140 mm、滑道DE上E点到坐标原点O的距离L5=100 mm、行星架OB的初始安装角α0=45°、连杆BC与X轴方向上的夹角α1=148°、栽植臂上杆DC与杆CF的夹角β= 176°、滑道DE与X轴方向上的夹角θ=108°。在此组合下,完成了对栽植机构的结构设计和虚拟装配,并导入ADAMS中进行机构的虚拟运动和仿真分析,验证了机构设计的合理性和准确性。依据优化所得参数生产了物理样机,并以钵苗直立度为主要检测指标进行了田间试验。试验结果表明:在机组前进速度450 mm/s ,栽植频率74 株/min时,钵苗移栽直立度较高,优良率为94%,满足栽植性能要求。研究结果可为蔬菜钵苗移栽机栽植机构的设计提供参考。

       

      Abstract: Abstract: The perpendicularity is an important index for evaluating the quality of pot seedling transplanting. At present, the planting mechanism easily resulted in lower tilt and lower perpendicularity of seedling, which leads to lower survival rate of the seedling in the bowl. In order to solve this problem, according to the agronomic requirements of pot seedling planting and based on the physical characteristics of pot seedling, the design requirements of planting mechanism were put forward in this paper, and a planetary gear-train slid way planting mechanism was designed. Through the cooperation of the planetary gear train and the slide track, the pot seedling planting in the bowl was accomplished by the way of shooting seeding, and the operation process of the mechanism was analyzed, and the kinematics model of the mechanism was established. Based on MATLAB, the optimization software of auxiliary analysis of planting mechanism was compiled, and the planting track and structural parameters of the mechanism were optimized, and a group of optimal structural parameters that meet the requirements of seedling planting was obtained, that means, the radius of solar wheel R0= 20 mm, the radius of middle wheel R1= 15 mm, the radius of planetary wheel R2=10 mm, the length of connecting rod(BC) L1= 100 mm, the length of rod CD on planting arm L2= 150 mm, the length of rod CF on planting arm L3= 80 mm, the length of duck bill planter(FG) L4= 140 mm, the distance from point E to origin of coordinate O on a slide DE L5= 100 mm, the angle of initial installation of planetary frame(OB) α0= 45°, the angle between connecting rod BC and X axis α1= 45°, the angle between rod DC and rod CF of planting arm β=176°, and the angle between slide DE and X axis θ=108°. In this combination, the structure design and 3D virtual assembly of the planting mechanism were completed, and the virtual movement and simulation analysis of the mechanism were carried out in ADAMS, and the rationality and accuracy of the mechanism design were verified. According to the optimized parameters, the physical prototype was produced, and the field experiment was carried out with the vertical degree of the bowl seedling as the main test index. The field test results showed that when the speed of the planter was 450 mm per second and the planting frequency was 74 plants per minute, the transplanting perpendicularity was high, and the qualified rate was 94%, which meets the requirements of planting performance. The results can provide references for designing planting mechanism of potted seedling transplanting machine.

       

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