曹卫彬, 连国党, 牛驰, 安亮亮, 杨双平, 陈棒棒. 梳夹式红花丝采摘头等高采收性能试验与参数优化[J]. 农业工程学报, 2018, 34(22): 36-44. DOI: 10.11975/j.issn.1002-6819.2018.22.005
    引用本文: 曹卫彬, 连国党, 牛驰, 安亮亮, 杨双平, 陈棒棒. 梳夹式红花丝采摘头等高采收性能试验与参数优化[J]. 农业工程学报, 2018, 34(22): 36-44. DOI: 10.11975/j.issn.1002-6819.2018.22.005
    Cao Weibin, Lian Guodang, Niu Chi, An Liangliang, Yang Shuangping, Chen Bangbang. Harvest performance test and parameter optimization of comb-type safflower-filaments picking head at same height[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(22): 36-44. DOI: 10.11975/j.issn.1002-6819.2018.22.005
    Citation: Cao Weibin, Lian Guodang, Niu Chi, An Liangliang, Yang Shuangping, Chen Bangbang. Harvest performance test and parameter optimization of comb-type safflower-filaments picking head at same height[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(22): 36-44. DOI: 10.11975/j.issn.1002-6819.2018.22.005

    梳夹式红花丝采摘头等高采收性能试验与参数优化

    Harvest performance test and parameter optimization of comb-type safflower-filaments picking head at same height

    • 摘要: 为验证梳夹式红花丝采摘头设计理论参数的合理性及提升其工作性能,以新疆广泛种植红花品种"裕民无刺"为试验对象,以梳齿长度、梳齿间隙、梳齿转速为影响因素,采净率、掉落率、破碎率为响应指标,进行二次旋转正交试验。通过数据优化软件Design-Expert 8.6.0建立了响应指标与影响因素之间的数学模型,基于响应面法进行参数优化,得出最佳组合参数。以优化参数组合梳齿长度40 mm,梳齿间隙3.5 mm,梳齿转速为80 r/min,在梳夹式红花丝采摘头性能试验台上进行验证试验,其结果为:采净率为82%,掉落率2.29%,破碎率2.45%,基本与优化结果吻合。在该优化参数组合下的田间试验结果显示,梳夹式红花采摘装置采净率为81.88%,掉落率2.25%,破碎率2.43%,表明梳夹式红花丝采摘头可以较好的完成对一定高度下红花丝的采摘作业。该研究为梳夹式红花丝采摘机的改进提供了参考价值,对推动红花丝机械化盲采具有一定的意义。

       

      Abstract: Safflower is difficult to be harvested mechanically because of its growth characteristics in Xinjiang. Considering that the picking-mouth must be aligned with the flower-ball when harvesting, present technology has not fundamentally improved the efficiency of harvesting, which has increased the labor intensity to a certain extent. Meanwhile, the pattern of mechanized harvesting has not been promoted and applied due to the poor harvesting effect, high dropping rate and broken rate. In view of this, we proposed the picking head of comb-type safflower-filaments. This head could intermittently close and open by moving comb and fixing comb to clip filaments via the interaction of terminal face cam and the return spring. And finally, the clipped filaments were pulled down through the spindle rotation. Given that a single picking head was installed 3 sets of comb, safflower-filaments could be harvested 3 times in one rotation. The working stroke of terminal face-cam could be divided into 4 working strokes, including filaments grip segment, picking segment, collecting segment, and buffer running segment. By simulating the pulling action of the human hand to realize the extraction of the safflower, this device effectively solved the main issues in the process of mechanized harvesting of safflower, including low efficiency and severe broken safflower filaments. To further study the safflower picking device of comb-type and improve its working quality, we designed a test-bed of comb-type harvesting performance. Due to the irregular distribution of safflower flower balls, this test device only performed the picking test at a certain height. The test-bed was mainly composed of a comb-type picking head, power transmission system, frame and petals collect-box. The picking head was driven by electric motor. The experiment chose the safflower of "Yu Min stingless" as the test object. In order to further verify the rationality of the comb-type head design and improve its working performance, comb length, comb clearance and comb speed were considered as the influencing factors, and the collect rate, dropping rate and broken rate were taken as the response indicators. We carried out a test of quadratic rotation-orthogonal combination with 3 factors and 5 levels on the picking test-bed with comb type. Quadratic orthogonal rotary regressive experimental design was employed to develop the second order polynomial regression model, which explained the relationship between influencing factors and response indicators parameters. A mathematical model between response indicators and influencing factors was established by data optimization software Design-Expert 8.6.0. The influence of significant factors on the quality of operation was analyzed, and model parameters were optimized based on response surface methodology. The best combination parameters were as follows: the comb length was 39.71 mm; the comb speed was 78.68 r/min, and the comb clearance was 3.42 mm. In this condition, the collect rate, dropping rate and broken rate were 82.42%, 2.30% and 2.53%, respectively. When the comb length was 40 mm, the comb speed was 80 r/min, and the comb clearance was 3.5 mm, the repeated bench test results showed that the collect rate, dropping rate and broken rate were 82%, 2.29% and 2.45%, respectively. Because of the different distributed positions of safflower balls, it was necessary to arrange multiple picking heads in space according to distributed of balls, but most of the balls was distributed at the top. Therefore, this paper took the top safflowers as the test object for field experiment. The results of field experiment showed that the collect rate, dropping rate and broken rate were 81.88%, 2.25% and 2.43% under the same rounded optimization parameter combination, respectively. These results demonstrated that the comb-type head could perform well in the picking of safflower filaments. And it can offer a lot for improving the comb-type safflower picking device as well as the mechanized picking process for safflower.

       

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