田海清, 王海庆, 黄涛, 王迪, 刘飞, 韩宝生. 锤片饲料粉碎机组合形筛片设计改善粉碎性能[J]. 农业工程学报, 2018, 34(22): 45-52. DOI: 10.11975/j.issn.1002-6819.2018.22.006
    引用本文: 田海清, 王海庆, 黄涛, 王迪, 刘飞, 韩宝生. 锤片饲料粉碎机组合形筛片设计改善粉碎性能[J]. 农业工程学报, 2018, 34(22): 45-52. DOI: 10.11975/j.issn.1002-6819.2018.22.006
    Tian Haiqing, Wang Haiqing, Huang Tao, Wang Di, Liu Fei, Han Baosheng. Design of combination sieve for hammer feed mill to improve crushing performance[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(22): 45-52. DOI: 10.11975/j.issn.1002-6819.2018.22.006
    Citation: Tian Haiqing, Wang Haiqing, Huang Tao, Wang Di, Liu Fei, Han Baosheng. Design of combination sieve for hammer feed mill to improve crushing performance[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(22): 45-52. DOI: 10.11975/j.issn.1002-6819.2018.22.006

    锤片饲料粉碎机组合形筛片设计改善粉碎性能

    Design of combination sieve for hammer feed mill to improve crushing performance

    • 摘要: 针对环流层对环筛式锤片饲料粉碎机性能的影响,设计了组合形筛片,以改变环流运动规律,改善锤片粉碎机性能。论文分析了粉碎机使用组合形筛片对粉碎性能的影响。利用计算流体力学软件Fluent对粉碎机采用环形平筛及组合形筛片的气流场进行数值模拟,比较粉碎机使用2种筛片时的气流场速度、压力分布情况,验证了组合形筛片的使用可有效改善粉碎室气流场特性。在相同工况下,对装有环形平筛及组合形筛片的CPS-280型粉碎机进行粉碎性能比较试验,对比分析不同筛片对物料粉碎效果的影响。结果表明,组合形筛片的使用可提高生产率、改善物料的粉碎质量。尤其当筛片等分数目为4,翼形弧前段圆弧半径为26 mm,后段圆弧半径为200 mm,等边角为120°时,物料粉碎效果更佳,生产率较环形平筛提高28.98%,度电产量提高35.84%,温升降低2 ℃,物料粒径分布方差降低40.62%。该文采用组合型筛片的粉碎机气流场特征优于环形平筛,有利于改善锤片粉碎机性能。

       

      Abstract: The ring-sieve hammer feed mill is widely used, but the problems of low productivity, high energy consumption and circulation layer also exist. In order to improve the performance of ring-sieve hammer feed mill and crush materials with high efficiency and quality, a kind of combination sieve was designed for the CPS-280 hammer feed mill in this paper. First, according to the change of the attack angle of the material against the sieve, the influence of combination sieve on the crushing performance of the mill was analyzed. The air flow field of the mill with the circular flat sieve and the combination sieve (A3 sieve) were numerical simulated by computational fluid dynamics software (Fluent). Design parameters of A3 sieve are as follows: Equal division number is 3, Center angle of airfoil arc is 60º,Front arc radius of airfoil arc is 52 mm, Rear arc radius of airfoil arc is 196 mm, Equilateral angle is 120º,Center angle of equilateral angle is 16º,Center angle of arc is 37º. The velocity and pressure distribution of air flow field in crushing chamber were compared between the 2 sieves. Through the simulation analysis, it was found that the pressure of the air flow field gradually increased from the center of the rotor to the end of the hammer when the mill adopted the circular flat sieve. The maximum pressure reached 2 210 Pa at the end of the hammer. At the same time, the air flow formed a high-speed circulation layer in the interval between the hammer and the sieve. The maximum velocity was 60.9 m/s. When the hammer mill was operated with the combination sieve, the air flow field of the crushing chamber produced a violent vortex motion, which made the air flow disorderly and chaotic. In addition, this violent vortex movement constantly consumed energy, making the flow field of the crushing chamber pressure and velocity lower, and the maximum pressure was 542 Pa which was -1/4 of the circular flat sieve. The above results verified that the air flow field characteristics of the crushing chamber could be effectively improved by using the combination sieve. In order to verify the accuracy of the numerical simulation of the hammer feed mill airflow field, the velocity of the air flow field of the hammer feed mill with the circular flat sieve and the combination sieve (A3 sieve) was tested. Compared with the measurement results, the simulation results showed that the error was within 8.62%. In the same working condition, the hammer feed mill equipped with the circular flat sieve or combination sieve was used for crushing performance test, and the actual crushing effect of different sieves on the material particle of the corn was analyzed. Compared with the circular flat sieve, the productivity was increased by average 22.15% and electrical output per kW•h was increased by average 25.88%, respectively, and the temperature rise of the corn was decreased by 2.5 ℃ on average. This showed the use of a combination sieve could increase productivity and improve the quality of materials. The material crushing performance was better than the circular flat sieve, especially when the sieve equal division number was 4, the front arc radius of the airfoil arc was 26 mm, the rear arc radius of the airfoil arc was 200 mm, and the equilateral angle was 120°, respectively. The productivity and electrical output per kW•h were increased by 28.98% and 35.84%, respectively, and the temperature rise of the corn was decreased 2 ℃. The particle size of the corn was more uniform and the over crushing phenomenon was improved. The distribution variance was decreased by 40.62%. The theoretical analysis, numerical simulation and experimental results showed that the air flow field characteristics of the hammer feed mill using the combination sieve were better than the circular flat sieve, which was more conducive to improve the performance of the mill. This study provides theoretical basis and implementation method for the design of new sieves.

       

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