陈建能, 陈礼群, 喻陈楠, 蔡双雷, 夏旭东. 基于最小切块应力的西兰花切块加工刀具参数优化研究[J]. 农业工程学报, 2018, 34(23): 42-48. DOI: 10.11975/j.issn.1002-6819.2018.23.005
    引用本文: 陈建能, 陈礼群, 喻陈楠, 蔡双雷, 夏旭东. 基于最小切块应力的西兰花切块加工刀具参数优化研究[J]. 农业工程学报, 2018, 34(23): 42-48. DOI: 10.11975/j.issn.1002-6819.2018.23.005
    Chen Jianneng, Chen Liqun, Yu Chennan, Cai Shuanglei, Xia Xudong. Study on blade parameter optimization analysis of broccoli cuts based on minimum slice stress[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(23): 42-48. DOI: 10.11975/j.issn.1002-6819.2018.23.005
    Citation: Chen Jianneng, Chen Liqun, Yu Chennan, Cai Shuanglei, Xia Xudong. Study on blade parameter optimization analysis of broccoli cuts based on minimum slice stress[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(23): 42-48. DOI: 10.11975/j.issn.1002-6819.2018.23.005

    基于最小切块应力的西兰花切块加工刀具参数优化研究

    Study on blade parameter optimization analysis of broccoli cuts based on minimum slice stress

    • 摘要: 为了给西兰花切块机的设计提供理论依据,获得最佳切块效果,该文以收获期的西兰花作为切块对象,选择西兰花切块位置、刀具刃角、刀具结构以及入切角为影响因素,在万能材料试验机上进行了单因素与多因素的切应力试验,单因素试验结果表明:切块位置为距离花蕾顶端40 mm、光刀、入切角为60(、刀具刃角为5(~10(之间时切应力最小。多因素试验结果表明:影响切应力的因素主次次序依次是切块位置、刀具结构、刀具刃角、入切角;切块位置为距离花蕾顶端40 mm、刀具结构为球形刀、刀具刃角为8(、入切角为90(时切块效果最佳。根据试验优化结果设计了西兰花切块刀具,并在自制的切块样机上进行了切块试验,切块效果良好,切块成功率达到91%,验证了刀具参数优化的合理性。研究结果可为后续西兰花切块机切块刀具的设计提供参考。

       

      Abstract: Abstract: In order to explore the effect of the broccoli cutter working parameters on cutting characteristics of broccoli branch stalk as well as to optimize the working parameters of the cutting blade, the cutting tests of broccoli branch stalk were performed with electronic universal material testing machine cutting test-bed. The samples were the outer branch stalk of broccoli with same diameter. The main test equipment included the electronic universal material testing machine, blades and cutting stand, a digital camera and its image processing and analysis software ImageJ, scorpion, meter ruler, vernier caliper, protractor and marker pen. The test method and scheme were designed based on the measurement and control system of the universal material testing machine, the data measured by the pressure sensor on the universal material testing machine automatically displayed, relation curve of cutting force and time of cutting blade could be get. The maximum cutting force obtained during the cutting process was taken as the maximum cutting force FMS of broccoli branch stalk. Some researchers considered that it is more reasonable to use unit cutting force as the research target. therefore, in order to eliminate the influence of the diameter difference of broccoli branch stalk on the experimental results, the maximum cutting force per unit area was taken as the target value. The influence of the cutting blade working parameters on the maximum cutting force were studied, the cutting blade working parameters include blade structure, blade angle, cutting angle and cutting position on the branch stalk. The cutting tests were grouped into the single factor tests, multi-factor orthogonal test. The testing factors were cutting position(ranging from 30-50 mm), cutting blades (cone blade、straight blade、spherical blade), blade angle (5(-17(), cutting angle (45(-90(). Multi-factor orthogonal method was a three-factor three-level testing scheme. The multi-factor orthogonal method used to optimize the working parameters of broccoli cutter. The multi-factor test results showed that the change trends of the objective values (the maximum cutting force per unit cutting area) with the changes of the testing factors were basically consistent with the results of the single factor tests. Single factor test results show that the dicing performance is best when the cutting position is 40 mm, the straight blade, the cutting angle is 60(, and the blade edge angle is 5(-10(. The results of multi-factor test showed that the position of the cutting, the structure of the blade, the blade angle and the cutting angle of the cutting tests were the primary and secondary factors that affect the cutting performance, the cutting position was 40 mm, the blade structure was spherical blade, blade edge angle was 8( and the cutting angle is 90(. According to the experimental optimization results, the broccoli cutter was designed, and the cutting test was carried out on the prototype. The cutting effect was good and the cutting success rate reached 91%, the mean value of cutting force was 18.32kPa, which is basically close to the theoretical value of 17.45kPa, it verified the rationality of tool parameter setting. The study results provided theoretical support for the development of subsequent broccoli cutting machine and cutting blade parameters.

       

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