于佳动, 赵立欣, 冯晶, 姚宗路, 黄开明, 罗娟, 魏世萌, 陈建坤. 序批式玉米秸秆牛粪混合厌氧干发酵产甲烷工艺优化研究[J]. 农业工程学报, 2018, 34(Z): 86-92. DOI: 10.11975/j.issn.1002-6819.2018.z.014
    引用本文: 于佳动, 赵立欣, 冯晶, 姚宗路, 黄开明, 罗娟, 魏世萌, 陈建坤. 序批式玉米秸秆牛粪混合厌氧干发酵产甲烷工艺优化研究[J]. 农业工程学报, 2018, 34(Z): 86-92. DOI: 10.11975/j.issn.1002-6819.2018.z.014
    Yu Jiadong, Zhao Lixin, Feng Jing, Yao Zonglu, Huang Kaiming, Luo Juan, Wei Shimeng, Chen Jiankun. Study on optimal technology of methane production by sequencing batch dry anaerobic digestion with corn straw and cattle manure[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(Z): 86-92. DOI: 10.11975/j.issn.1002-6819.2018.z.014
    Citation: Yu Jiadong, Zhao Lixin, Feng Jing, Yao Zonglu, Huang Kaiming, Luo Juan, Wei Shimeng, Chen Jiankun. Study on optimal technology of methane production by sequencing batch dry anaerobic digestion with corn straw and cattle manure[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(Z): 86-92. DOI: 10.11975/j.issn.1002-6819.2018.z.014

    序批式玉米秸秆牛粪混合厌氧干发酵产甲烷工艺优化研究

    Study on optimal technology of methane production by sequencing batch dry anaerobic digestion with corn straw and cattle manure

    • 摘要: 随着中国农业集约化水平的提高,秸秆、畜禽粪便等资源相对集中,为序批式厌氧干发酵产甲烷技术应用创造了良好条件。而国内对干发酵技术研究尚不成熟,尤其是关键因素对发酵性质的影响极其相互作用关系尚不明确,限制了工艺优化效果。该文着重研究了不同喷淋频率、接种量、物料配比作用下,玉米秸秆-牛粪混合原料序批式厌氧干发酵产甲烷、中间产物生成特性及其相互关系。结果表明:不同物料配比下,喷淋频率和接种量促进甲烷产量的作用方式不同,增加牛粪比例可显著提高产甲烷效率和产量。在甲烷产量快速增加阶段(第7~20 天),不同关键因素的变化对中间产物总量及其组分影响显著(P<0.05),丙酸积累至约350 mg/L以上时导致干发酵体系产甲烷能力下降,而氨氮浓度提高则有利于甲烷产量的提高。最优工艺参数,秸秆-牛粪干物质比为3∶7、喷淋频率为间隔6 h,接种量为30%获得最大甲烷产量为135.7 L/kg。该研究可为规模化养殖场利用序批式厌氧干发酵技术处理农业废弃物高效生产清洁能源提供理论指导。

       

      Abstract: Abstract: The resources of agricultural waste are huge in China. With the improvement of agricultural intensive level, the collection resources of straw, livestock manure are relatively concentrated, which creates appropriate conditions for the application of sequencing batch dry anaerobic digestion (SBD-AD) technology to produce methane. However, the development of the SBD-AD full scale biogas plant is slow and rare in China, and the technology is still immature, especially the influence of key factors on the fermentation characteristics and their interaction relationship are still unexplored, which limits the effect of process optimization. On the basis of previous studies, the key factors affecting methane production in the SBD-AD, such as spray frequency, inoculum concentration and feedstock ratio, were determined. In this paper, the characteristics of methane production and the formation of intermediate products by the SBD-AD using corn stalk (CS)-cow dung (CD) mixture under the three key factors were studied. The result showed that the effect of spray frequency and inoculum concentration on methane production was different under different feedstock ratio. When the total solid content (TS) ratio of CS to CD was 3:7, there was a significant negative correlation between spray frequency and methane yield (P<0.05). Increasing spray frequency could increase significantly methane production, which occurred in the 5:5 of TS ratio of CS to CD. When the TS ratio of CS was further increased (CS:CD of 7:3), methane production could be significantly promoted by increasing inoculum concentration and decreasing spraying frequency. The contribution rate of feedstock ratio in the SBD-AD process reached 61%, and the TS ratio of cow dung was increased (CS:CD of 3:7). The spraying frequency was controlled at 6 h interval, the inoculum concentration was 30%, and the methane yield was 135.7 L/kg. The total content and components of intermediate products were significantly affected by the changes of key factors (P<0.05) during the period of rapid increase of methane production (the 7th-20th days). The accumulation of propionic acid was above 350 mg/L resulted in the decrease of methane production in the SBD-AD system, while the increase of ammonia nitrogen (NH4+-N) concentration was beneficial to the increase of methane production. The highest concentration of NH4+-N reached 854.37 mg/L, which did not cause ammonia inhibition. It is necessary to optimize organic acid components, accelerate its transformation, and improve the buffer capacity and the number of microorganisms to increase methane production in the SBD-AD system. This study provides theoretical guidance for large-scale farms to treat agricultural wastes via the batch dry anaerobic digestion technology.

       

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