魏佳, 张政, 赵芳芳, 陈燕, 张健, 吴斌. 鲜食葡萄SO2气体精准熏蒸保鲜控制系统设计[J]. 农业工程学报, 2019, 35(1): 260-268. DOI: 10.11975/j.issn.1002-6819.2019.01.032
    引用本文: 魏佳, 张政, 赵芳芳, 陈燕, 张健, 吴斌. 鲜食葡萄SO2气体精准熏蒸保鲜控制系统设计[J]. 农业工程学报, 2019, 35(1): 260-268. DOI: 10.11975/j.issn.1002-6819.2019.01.032
    Wei Jia, Zhang Zheng, Zhao Fangfang, Chen Yan, Zhang Jian, Wu Bin. Design of sulfur dioxide automatic control fumigation system for table grape preservation[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(1): 260-268. DOI: 10.11975/j.issn.1002-6819.2019.01.032
    Citation: Wei Jia, Zhang Zheng, Zhao Fangfang, Chen Yan, Zhang Jian, Wu Bin. Design of sulfur dioxide automatic control fumigation system for table grape preservation[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(1): 260-268. DOI: 10.11975/j.issn.1002-6819.2019.01.032

    鲜食葡萄SO2气体精准熏蒸保鲜控制系统设计

    Design of sulfur dioxide automatic control fumigation system for table grape preservation

    • 摘要: 鲜食葡萄商业化贮藏保鲜主要采用二氧化硫(SO2)熏蒸方式处理,但保鲜产品释放SO2不均匀,熏蒸杀菌不完全,易产生漂白斑点和药害积累等问题。为了精准控制熏蒸过程中SO2浓度变化,减少SO2在葡萄果实中的残留积累,该文采用SO2气体浓度控制装置、熏蒸装置和气体回收装置相结合的形式,设计了一套SO2熏蒸葡萄装置的控制设备,在可编程逻辑控制器(programmable logic controller, PLC)有序控制下,通过组态王软件(Kingview 6.55)实现SO2熏蒸浓度、熏蒸温、湿度及压力的实时监测。在对木纳格葡萄进行短时SO2熏蒸处理的过程中,熏蒸系统能够精确控制SO2浓度和压强,并使残留SO2气体回收率达99%以上。熏蒸装置可以精准控制SO2熏蒸浓度,当熏蒸浓度为3 000 μL/L,时间为10 min,压强为0.05 MPa时,熏蒸装置能够有效抑制木纳格葡萄果梗褐变指数、果实腐烂率、失质量率、落粒率及漂白指数的增加,维持果实的硬度,保持了木纳格葡萄果实的品质,降低了果实中SO2的残留,同时可进行SO2残留气体回收,提升了熏蒸装置的使用安全性和鲜食葡萄的食用安全性,该研究结果可为鲜食葡萄储藏提供参考。

       

      Abstract: Abstract: Sulfur dioxide (SO2) is the most efficient preservative in commercial storage of table grapes and there is no other substitute so far. But several problems have not been solved yet, such as incomplete sterilization to the grapes, formation of bleached spots and accumulation of phytotoxicity due to the inhomogeneous release of SO2. Many studies had been done to decrease the negative effects caused by excessive SO2. In order to achieve the on-line real-time monitoring, the SO2 concentration precisely control as well as recover SO2 during fumigation process, a SO2 fumigation automatic control equipment was designed in this paper. This equipment was composed of three parts: SO2 concentration control device, grape fumigation device and lye absorption device. These parts were systematically controlled under programmable logic controller (PLC). The SO2 concentration, fumigation temperature, humidity and pressure were all monitored through the Kingview 6.55 software. Multiple functions could be implemented by this software, such as real-time animation display, trend curve drawing, database query, report printing and so forth. The fumigation system was applied to measure the SO2 concentration, pressure and recovery of SO2 gas during the short-time SO2 fumigation to the 'Munage' grapes at (0±1) ℃ (RH=90%±5 %). The results showed that the error range of SO2 concentration was low, the maximum value of pressure deviation was 10 % and the SO2 recovery was above 99%. The SO2 concentrations of 2 000, 3 000 and 4 000 μL/L were achieved after 42, 88, and 203 s respectively after they were set the device control precision was 0.09 μL/L. That meant this equipment and control system were able to meet actual demand. The high-concentration-short-time SO2 fumigation technology was also studied in this article. The effects of different concentrations of SO2 (0, 1 000, 2 000, 3 000, 4 000 and 5 000 μL/L), fumigation time (2, 4, 6, 8, 10 and 12 min) and pressure (normal pressure, 0.02, 0.03, 0.04, 0.05, 0.06 MPa) on the postharvest quality of the 'Munage' grapes were discussed. The optimal SO2 fumigation condition was: concentration of SO2 was 3 000 μL/L, fumigation time was 10 min and the pressure was 0.05 MPa. Under this condition, the decline of the firmness was retarded and the browning index, decay rate, weight loss rate, drop rate and bleaching index were all decreased. Therefore, the postharvest quality of 'Munage' grapes was better maintained. The results showed that SO2 fumigation automatic control equipment could accurately achieve the real-time online monitoring of SO2 concentration, fumigation temperature, humidity and pressure at the same time. It could precisely control and quickly achieve the required SO2 concentration. The gas recovery device could rapidly absorb the SO2 residual which increased the safety of this fumigation equipment and the edible safety of grape was also improved as well. Compared with the untreated grapes, the grapes after high-concentration-short-time SO2 fumigation kept better postharvest quality. In general, SO2 fumigation automatic control equipment and control system had a potential application on postharvest fumigation of vegetable and fruit, in the meantime this study would provide the technology and equipment support to the grape industry.

       

    /

    返回文章
    返回