吴中华, 王珊珊, 董晓林, 李凯, 赵丽娟, 张忠杰. 不同温度及含水率稻米籽粒加工过程破裂载荷分析[J]. 农业工程学报, 2019, 35(2): 278-283. DOI: 10.11975/j.issn.1002-6819.2019.02.035
    引用本文: 吴中华, 王珊珊, 董晓林, 李凯, 赵丽娟, 张忠杰. 不同温度及含水率稻米籽粒加工过程破裂载荷分析[J]. 农业工程学报, 2019, 35(2): 278-283. DOI: 10.11975/j.issn.1002-6819.2019.02.035
    Wu Zhonghua, Wang Shanshan, Dong Xiaolin, Li Kai, Zhao Lijuan, Zhang Zhongjie. Analysis of rice compression fracture load in processes with various temperatures and moisture content[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(2): 278-283. DOI: 10.11975/j.issn.1002-6819.2019.02.035
    Citation: Wu Zhonghua, Wang Shanshan, Dong Xiaolin, Li Kai, Zhao Lijuan, Zhang Zhongjie. Analysis of rice compression fracture load in processes with various temperatures and moisture content[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(2): 278-283. DOI: 10.11975/j.issn.1002-6819.2019.02.035

    不同温度及含水率稻米籽粒加工过程破裂载荷分析

    Analysis of rice compression fracture load in processes with various temperatures and moisture content

    • 摘要: 稻米籽粒在收获后干燥、仓储和碾米加工过程中受到不同程度压缩载荷,过大压缩载荷将造成籽粒发生破裂(爆腰),从而降低稻米整米率和经济价值。籽粒压缩破裂载荷是稻谷加工1个重要物性参数,该文从统计学角度对稻米籽粒压缩破裂载荷进行试验研究。通过机械压缩测量试验及大样本分析,得到稻米籽粒在同一温度、含水率下,其压缩破裂载荷存在统计分布特性。定义并采用稻米籽粒中值F50和大端破裂载荷F90表征稻米压缩破裂载荷;在低温低含水率(16℃,14%)时,稻米籽粒的中值F50为63 N,F90为80 N。研究了稻米加工过程两大重要工艺参数-温度和含水率对籽粒破裂载荷的影响,发现破裂载荷随温度升高而下降,随含水率下降而增大;相比温度,含水率对破裂载荷影响更大。当稻米从高温高含水率(60℃,21%)到低温低含水率(16℃,14%)时,其由橡胶态转变为玻璃态,相应地破裂载荷从35增加到80 N。统计学意义下稻米压缩破裂载荷数值接近生产实际,更能精确指导稻米加工过程优化和产品品质提高。

       

      Abstract: Harvested fresh rice kernels would encounter compress load with various intensities in the sequent drying, storage and milling processes. Excess compress load which exceed the fracture load of the rice kernel may cause rice cracking, which reduces the head rice yield and its economical value of the rice kernel. The compress fracture load is an important property parameter of paddy rice in sequent processing and it is necessary to know exactly the value of this parameter. In this paper, the compression fracture load of rice kernel was determined using the statistics analysis method. A series of mechanical compression experiments were conducted on the rice kernels with various moisture contents of 14%-21% and temperatures of 16-60 ℃ and the value of the compression fracture load in each experiment was recorded. Through the large sample statistics analysis, it was found that under the same temperature and moisture content, the compression fracture load of rice kernels had different values which may be caused by the various growing environment and the statistical distribution characteristics was demonstrated for the compression fracture load. In the view of statistics, the concept of the median and large compress fracture load were proposed and used to express the compression fracture load statistically. In the case of the moisture content of 14% and temperature of 16 ℃, the rice kernels was determined to have the median fracture load F50 of 63 N and the large fracture load F90 of 80 N. The effects of two important process parameters of the rice temperature and moisture content, on the compression fracture load of rice kernel were also investigated and it was found that the compression fracture load decreased with the increase of the rice kernel temperature, and increased with the decrease of the moisture content of the rice kernel, and the moisture content had a greater impact on the fracture load than the temperature. When the moisture content of the rice kernel was decreased from 21%, to 18%, 16% and 14% at the temperature of 16 ℃, the median compression fracture load F50 was 47, 51, 58, 63 N and the large compression fracture load F90 was 60, 65, 74, 80 N. When the moisture content of the rice kernel was decreased from 21%, to 18%, 16% and 14% at the temperature of 60 ℃, the median compression fracture load F50 was 27, 33, 42, 49 N and the large compression fracture load F90 was 35, 42, 52, 60 N. The glass transition theory played an important role in explaining the change of the fracture load of rice kernel. In this paper, when the rice kernel from a high temperature and high moisture content (60 ℃, 21%) status changes into a low temperature and low moisture content (16 ℃, 14%) one, it transits correspondingly from the rubber state into the glass state, and the large fracture load F90 increased from 35 to 80 N. The fracture load of rice kernels obtained in the view of statistics have more accurate physical meaning and was helpful to rice process optimization and improvement of rice quality.

       

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