驱动式碎土除草多功能马铃薯中耕机设计与试验

    Design and experiment of driving-type crushing-weeding multi-functional potato cultivator

    • 摘要: 针对传统锄铲式中耕机在土壤黏重板结情况下碎土率和除草率低、培土效果不佳等问题,该文设计了集深松碎土、铲除杂草、侧深施肥、培土起垄等多功能于一体的驱动式马铃薯中耕机,并对机具关键部件进行设计与分析,确定了深松铲、碎土刀、培土器的结构以及工作参数,在设计分析的基础上进行田间试验,并与锄铲式中耕机进行对照试验。田间试验表明:本文所研制的驱动式中耕机碎土率为95.1%、除草率为96.3%、伤苗率为1.2%、土壤蓬松度达到21.5%、油耗为13.2 kg/hm2,满足相关标准作业指标要求。对照试验表明:相较于传统锄铲式中耕机,驱动式马铃薯中耕机碎土率提高3.3个百分点、除草率提高3.1个百分点、伤苗率降低1.6个百分点、土壤蓬松度提高2.7个百分点、油耗降低28%,明显优于其作业效果,满足国家标准碎土率≥85%、伤苗率≤5%、除草率≥90%的要求。

       

      Abstract: Abstract: Potato is one of the fourth staple food crops in China. Medium tillage operations such as loosening soil, crushing soil, soil cultivation and weeding during the early seedling and middle growth stages of potatoes have a great influence on potato yield. The main functions of mid-tillage include loosening soil, enhancing soil permeability, preserving soil moisture and drought resistance, improving soil physical properties, improving soil fertility and eliminating weeds, and mid-tillage can resist lodging and increase crop yield. Potato mid-tillage production has a large amount of work and its operation process is limited by growing crops. Therefore, it is of great significance to develop a potato mid-tillage machine with high working efficiency and good operation effect. Aiming at the problems of low soil breaking rate, weeding rate and poor soil cultivation effect of traditional hoe-shovel type cultivator under the condition of soil cohesion and compaction, a driving potato cultivator which integrates the functions of deep loosening and crushing soil, weed eradication, side deep fertilization, soil cultivation and ridging is designed in this paper, the key parts of the machine and the structure of the deep loosening shovel, soil crusher and soil cultivator are designed and analysed. On the basis of design and analysis, field experiments are carried out. The machine is mainly composed of deep loose soil device, soil conservation device, fertilization device and transmission system. Eight blade dishes are installed symmetrically on the left and right sides of the blade shaft. Each blade dish is fixed with two soil breaking blades. The length of the soil breaking blade is 242 mm, the width of the soil breaking blade is 40 mm and the thickness of the soil breaking blade is 10 mm. In order to adapt to different kind of soil conditions, the adjustment range of the subsolier is 150-250 mm, the height of the subsolier is 560 mm. The test results show that the soil breaking rate of driving-type cultivator is 95.1%, weeding rate is 96.3% and the injury rate is 1.2%, the soil bulkiness is 21.5%, and the fuel consumption is 13.2 kg/hm2, which met the relevant performance evaluation indicators. Compared with the traditional hoe-shovel type cultivator, the soil breaking rate of, weeding rate and soil bulkiness of the driving-type cultivator increase by 3.3, 3.1 and 2.7 percentage points, injury rate and fuel consumption decrease by 1.6 percentage points and 28.3%. The operation effect of the driving-type cultivator has been improved significantly, exceeding the national standards and meeting the requirements of potato cultivation and agronomy. This research results can provide a reference for the development of potato cultivators.

       

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