耿令新, 孙成龙, 左杰文, 金鑫, 孔令举, 姬江涛. 燕麦籽粒揉搓式除杂装置设计[J]. 农业工程学报, 2019, 35(11): 38-47. DOI: 10.11975/j.issn.1002-6819.2019.11.005
    引用本文: 耿令新, 孙成龙, 左杰文, 金鑫, 孔令举, 姬江涛. 燕麦籽粒揉搓式除杂装置设计[J]. 农业工程学报, 2019, 35(11): 38-47. DOI: 10.11975/j.issn.1002-6819.2019.11.005
    Geng Lingxin, Sun Chenglong, Zuo Jiewen, Jin Xin, Kong Lingju, Ji Jiangtao. Design on oat-grains purification device with rubbing roller[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(11): 38-47. DOI: 10.11975/j.issn.1002-6819.2019.11.005
    Citation: Geng Lingxin, Sun Chenglong, Zuo Jiewen, Jin Xin, Kong Lingju, Ji Jiangtao. Design on oat-grains purification device with rubbing roller[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(11): 38-47. DOI: 10.11975/j.issn.1002-6819.2019.11.005

    燕麦籽粒揉搓式除杂装置设计

    Design on oat-grains purification device with rubbing roller

    • 摘要: 针对中国燕麦收获期同一植株上籽粒成熟不一致、低成熟度的籽粒脱皮难、带皮(壳)籽粒较多导致杂余含量高,影响收获质量以及后续加工的难题,该研究根据其籽粒韧性强、不易破碎的特点,结合耐揉搓的优势,提出一种先揉搓后清选的燕麦籽粒除杂方案,设计出一种燕麦籽粒揉搓式除杂装置。该文采用试验分析的方法,筛选有关影响因素,以滚筒转速、吸杂口风速、挡板长度为影响因素,以清洁率和损失率为考察指标,进行了单因素试验确定各因素较优取值范围;在单因素试验的基础上进行多元回归试验,建立了试验因素与评价指标的多元回归模型并优化求解,并对优化求解后的参数值进行验证。试验结果表明:影响装置性能指标的单因素较优范围滚筒转速700~900 r/min、吸杂口风速12~16 m/s、挡板长度15~25 cm;多元回归试验得出较优的参数组合为:滚筒转速816 r/min、吸杂口风速13.8 m/s,挡板长度20.5 cm,此时考察指标清洁率99.23%,损失率1.53%,经试验验证后该优化参数组合可信。该研究可对燕麦收获机械及后续燕麦食品加工机械的研制提供参考。

       

      Abstract: Oats have been paid more and more attention because of their high nutritional value and economic benefits. In view of the inconsistency of grain maturation in the same plant caused low maturity of grains is difficult to desquamate, so the content of grains with skin (shell) is high, which affects the harvest quality and subsequent processing. The oat-grains are strong and tough, are not easy to break, this paper according to the special characteristics of oat-grains, combined with the advantages of rubbing resistance, put forward a scheme to purify oat-grains. The scheme used the advantages of strong toughness and rubbing resistance to rub and remove the shell (peel) of the oat-grains first, then cleaned the grains with negative pressure clearance. It could avoid the disadvantages of miscellaneous surplus and separate the grain easier. This paper used the principle of rubbing grain peel (shell) and negative pressure clearance, designed a high degree of clarity and low loss oat grain purification device to solve the problem of high clutter content of oat grain caused by the large grains with shell. The device used a vertical conical rubbing roller to rub and treat the miscellaneous residues of oat leather grain and so on, and used the negative pressure cleaning room to clear and remove the clutter in the oat grain. The device could achieve the high cleanliness and low loss result, improve the quality of oat grains harvesting, and avoid the loss of grains, finally achieved the goal of increasing harvest yield and improving grain quality. In this study, the factors affecting including the speed of rubbing roller, the air speed of miscellany expert and the bezel length were analyzed and screened, and the clean ratio and loss ratio were used as the evaluation indicators. A single factor test was carried out to determine the range of optimal values for each influencing factor, and multivariate regression test was carried out on the basis of the single factor test. The multivariate regression model of test factors and evaluation indicators were established and solved, and the response surface analysis of the influence of 2 factors on the evaluation index was processed. The parameter values after optimization were validated. The test results showed that the single factor affecting the performance index of the device was 700-900 r/min of the roller speed, the air speed of miscellany expert was 12-16 m/s, the bezel length was 15-25 cm. The multivariate regression test results in a better combination of parameters: the roller speed was 816 r/min, the air speed of miscellany expert was 13.8 m/s, the bezel length was 20.5 cm, then the clean ratio of the index was 99.23% and the loss ratio was 1.53%. When the optimization parameter combination condition was pressed, the verification test results were trusted within the allowed test error within 3%. This study provides a reference and experimental basis for improving the technical level of oat harvesting machinery in China and the development of subsequent oat food processing machinery.

       

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