张学军, 白圣贺, 靳伟, 袁盼盼, 于蒙杰, 鄢金山, 张朝书. 气力式矮密栽培红枣捡拾机研制[J]. 农业工程学报, 2019, 35(12): 1-9. DOI: 10.11975/j.issn.1002-6819.2019.12.001
    引用本文: 张学军, 白圣贺, 靳伟, 袁盼盼, 于蒙杰, 鄢金山, 张朝书. 气力式矮密栽培红枣捡拾机研制[J]. 农业工程学报, 2019, 35(12): 1-9. DOI: 10.11975/j.issn.1002-6819.2019.12.001
    Zhang Xuejun, Bai Shenghe, Jin Wei, Yuan Panpan, Yu Mengjie, Yan Jinshan, Zhang Zhaoshu. Development of pneumatic collecting machine of red jujube in dwarfing and closer cultivation[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(12): 1-9. DOI: 10.11975/j.issn.1002-6819.2019.12.001
    Citation: Zhang Xuejun, Bai Shenghe, Jin Wei, Yuan Panpan, Yu Mengjie, Yan Jinshan, Zhang Zhaoshu. Development of pneumatic collecting machine of red jujube in dwarfing and closer cultivation[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(12): 1-9. DOI: 10.11975/j.issn.1002-6819.2019.12.001

    气力式矮密栽培红枣捡拾机研制

    Development of pneumatic collecting machine of red jujube in dwarfing and closer cultivation

    • 摘要: 为满足在矮密栽培模式下实现红枣收获机械化的工作要求,该文针对落地红枣捡拾效率较低、机械化捡拾易伤枣及红枣与杂质分选困难等问题,研制了一种适用于新疆矮化密植红枣的气力式红枣捡拾机。该机主要由柴油机、风机、拨轮分选装置、吸气室、闭风器、吸气管、传动系统、行走系统以及振动分离筛机构等组成,根据其工作原理,确定振动分离筛机构的偏心距为60 mm,曲柄转速范围为131.61~160.62 r/min。运用Design-Expert 10.0.3.1软件,根据Box-Benhnken中心组合设计方法,以机器前进速度、风机转速、曲柄转速为影响因子,红枣拾净率和含杂率为响应值进行三因素三水平二次回归正交试验设计,并对各因素进行优化。结果表明:对红枣拾净率和含杂率的显著性影响顺序为:风机转速>曲柄转速>机器前进速度;验证试验结果表明:当机器前进速度为0.60 m/s、风机转速为3 080 r/min、曲柄转速为140 r/min时,红枣拾净率为96.41%、含杂率为1.54%。田间试验值与理论优化值相对误差分别为1.71%和3.40%,均小于5%。该研究可为矮密栽培红枣机械化捡拾提供参考。

       

      Abstract: Abstract: Production practice has proved that dwarfing and closer planting will be the main mode of jujube planting in Xinjiang and even in the whole country in the future. Generally, the yield of the dwarfing and closer planting is two times that of the conventional planting, which can reach 15 000 kg/hm2. At present, however, few matching machines are available to match the dwarfing and closer planting cultivation pattern of red jujube. The dwarfing and closer planting mode of 4 m×1.5 m (row spacing×plant spacing) is basically adopted in Xinjiang, and the dwarfing and closer planting mode of 3 m×2 m is adopted in some areas. The planting pattern was in line with the climatic conditions in Xinjiang, optimizing the spatial position of plants, improving the land utilization rate, facilitating the management of jujube gardens, enhancing the utilization rate of light energy, and thus improving red jujube production. However, this mode will cause problems such as narrow working space, narrow row spacing harvesting congestion and so on. Therefore, in order to meet the requirement of mechanization of jujube harvesting in dwarfing and closer planting, aiming at the main problems of low efficiency of jujube harvesting, vulnerable jujube harvesting and difficult sorting of jujube impurities, a pneumatic method of jujube harvesting was put forward, and a pneumatic collecting machine of red jujube in dwarfing and closer cultivation was developed. The machine was mainly composed of diesel engine, fan, dial sorting device, suction chamber, air trap, suction pipe, transmission system, walking system and vibration separation screen. The air suction collecting method was adopted to reduce the rate of wounded red jujube. The dial sorting device was responsible for sorting the red jujube leaves and the branches, after collecting and separating the jujube mixture, the second screening of jujube, gravel and soil is realized in the process of vibration and swing of the vibration screen separating mechanism. The vibration separation screen was designed and analyzed, and the eccentricity of vibration separation screen is 60 mm, the crank speed ranged from 131.61 to 160.62 r/min. By using Design-Expert 10.0.3.1 software, according to the Box-Benhnken center combination design method, the forward speed, fan speed, crank speed were selected as the influencing factor, and collecting rate and impurity rate of red jujube were selected as the response value for three factors , three levels two sub-regression orthogonal test was design. The test results showed that the order of influence of the test influence factors on the collecting rate and impurity rate of red jujube was that fan speed > crank speed > forward speed; verification test results indicated that when the forward speed was 0.60 m/s, the fan speed was 3 080 r/min and the crank speed was 140 r/min, the collecting rate of red jujube was 96.41% and the impurity rate of red jujube was 1.54%. The relative error between the field test value and the theoretical optimization value was 1.71% and 3.40%, respectively, which were less than 5%. This study provides a reference for the mechanization of red jujube picking.

       

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