孙春华, 宁智, 乔信起, 李元绪, 吕明. 气液两相流流型影响喷嘴喷雾形态及液滴粒径分布[J]. 农业工程学报, 2019, 35(12): 29-37. DOI: 10.11975/j.issn.1002-6819.2019.12.004
    引用本文: 孙春华, 宁智, 乔信起, 李元绪, 吕明. 气液两相流流型影响喷嘴喷雾形态及液滴粒径分布[J]. 农业工程学报, 2019, 35(12): 29-37. DOI: 10.11975/j.issn.1002-6819.2019.12.004
    Sun Chunhua, Ning Zhi, Qiao Xinqi, Li Yuanxu, Lü Ming. Gas-liquid two-phase flow pattern affecting spray shape and droplet size distribution[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(12): 29-37. DOI: 10.11975/j.issn.1002-6819.2019.12.004
    Citation: Sun Chunhua, Ning Zhi, Qiao Xinqi, Li Yuanxu, Lü Ming. Gas-liquid two-phase flow pattern affecting spray shape and droplet size distribution[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(12): 29-37. DOI: 10.11975/j.issn.1002-6819.2019.12.004

    气液两相流流型影响喷嘴喷雾形态及液滴粒径分布

    Gas-liquid two-phase flow pattern affecting spray shape and droplet size distribution

    • 摘要: 为了获得气泡雾化喷嘴内不同气液两相流流型对喷雾形态及液滴粒径分布的影响规律,该文建立了气泡雾化喷雾可视化试验系统,采用试验方法获得喷嘴内气液两相流流型及宏观喷雾形态;该文建立了喷嘴内和喷雾场中气液流动模型。研究结果表明,泡状流时喷孔出口含气率呈周期振荡衰减且含气率较低,搅拌流时喷孔出口截面含气率脉动幅度及其变化较小且含气率较高(较泡状流高1倍);搅拌流时喷雾形态脉动不明显,喷雾半锥角分布比较集中,而泡状流时正好相反,搅拌流时喷雾半锥角在8°~14°范围内的占比超过70%,而泡状流不到40%。搅拌流时喷孔出口附近液滴粒径分布更加集中且随轴向距离增加分布范围变化更大,液滴平均粒径比泡状流小4%左右;在喷孔出口附近,搅拌流时液滴粒径标准差明显小于泡状流时液滴粒径标准差,较泡状流小30%以上;不同气液两相流流型时液滴粒径分布的差异随轴向距离的增加而减小。研究结果可为气泡雾化喷射技术的发展以及不同领域喷嘴内流型的合理选择提供一定的理论和试验依据。

       

      Abstract: Abstract: To obtain the influence of gas-liquid flow patterns on spray shape and droplet size distribution in effervescent atomizer, a visual effervescent spray system and a gas-liquid two-phase flow simulation model of atomizer interior and spray field were established, both experimental and simulation methods were used to investigate the spray shapes and droplet distribution characteristics of a visual effervescent atomizer under churn flow and bubbly flow. The structure design together with the structural geometric parameters of the visual effervescent atomizer was carried out on the basis of the relevant research at home and abroad. The gas-liquid flow patterns, the spray shape and parameters were presented in the effervescent spray experiments. The gas-liquid two-phase flow pattern together with its influencing factors, and features of gas-liquid mixing form under churn and bubbly flow in the mixing chamber were experimentally studied by the visual effervescent spray system. The simulation model of gas-liquid two-phase flow in the exit orifice of effervescent atomizer was established. Based on this, characteristics of flow parameters pulsating under different flow patterns at the exit section of the orifice were clarified. The spray shapes of different gas-liquid two-phase flow patterns in the atomizer were experimental studied by the visual effervescent spray system. The characteristics of droplet distribution in the spray field of different flow patterns were studied by simulation method. The variation law of spray shape together with its pulsation characteristics, and the droplet distribution features in the spray field of different gas-liquid two-phase flow patterns were determined clearly. The results show that under churn flow, the pulsation amplitude of gas fraction and its variation in the atomizer exit orifice are relatively small and gas fraction is relatively high. Under bubbly flow, the gas fraction is lower and shows bander oscillating attenuation. The pulsation of the spray shapes is not obvious in the churn flow, and distribution of spray half cone angle is relatively concentrated, while the situations are exactly opposite in the bubbly flow. In churn flow, the proportion of spray half cone angle is more than 70% in the range of 8°-14°, while that of the bubbly flow is less than 40%. The influences of gas-liquid two-phase flow patterns in the atomizer on the droplet collision rate and droplet velocity in the spray field are limited to the vicinity of the orifice. Under churn flow, the droplet size distribution near the exit orifice is more concentrated and the distribution range changes more with the increase of the axial distance, the average droplet diameter is about 4% smaller than that of bubble flow. In the outlet of the nozzle region (axis distance < 40 mm), the standard deviation of droplet diameter of churn flow is more than 30% smaller than that of bubbly flow. The difference in droplet size distribution with different gas-liquid two-phase flow patterns decreases with the increase of the axial distance, under churn flow, the radial extent of the large-sized droplet area is slightly smaller than that of bubbly flow, and the droplet size is significantly larger than that of bubbly flow. The research can provide theoretical and experimental basis for the development of effervescent atomization technology and the reasonable selection of flow patterns for various purpose.

       

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