杜静, 奚永兰, 靳红梅, 钱玉婷, 常志州, 叶小梅. 水葫芦固液分离机脱水参数优化及中试运行效果[J]. 农业工程学报, 2019, 35(13): 204-209. DOI: 10.11975/j.issn.1002-6819.2019.13.024
    引用本文: 杜静, 奚永兰, 靳红梅, 钱玉婷, 常志州, 叶小梅. 水葫芦固液分离机脱水参数优化及中试运行效果[J]. 农业工程学报, 2019, 35(13): 204-209. DOI: 10.11975/j.issn.1002-6819.2019.13.024
    Du Jing, Xi Yonglan, Jin Hongmei, Qian Yuting, Chang Zhizhou, Ye Xiaomei. Dehydration parameters optimization of water hyacinth solid-liquid separator and pilot operation effect[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(13): 204-209. DOI: 10.11975/j.issn.1002-6819.2019.13.024
    Citation: Du Jing, Xi Yonglan, Jin Hongmei, Qian Yuting, Chang Zhizhou, Ye Xiaomei. Dehydration parameters optimization of water hyacinth solid-liquid separator and pilot operation effect[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(13): 204-209. DOI: 10.11975/j.issn.1002-6819.2019.13.024

    水葫芦固液分离机脱水参数优化及中试运行效果

    Dehydration parameters optimization of water hyacinth solid-liquid separator and pilot operation effect

    • 摘要: 为了获得低成本、高效率的水葫芦规模化处理处置技术参数,该研究基于50 t/d处理能力的工况,以自主研发的SHJ-400型水葫芦固液分离机和卧式甩刀粉碎机为基础,通过单因素试验研究了粉碎粗细、进料量和挤压脱水停留时间对水葫芦规模化脱水效果的影响,同时获得了脱水残渣与挤压汁液中的干物质、氮磷钾养分分布规律,为水葫芦脱水作业后残渣及汁液的资源化利用提供参考。结果表明,适宜的水葫芦固液分离技术参数,即水葫芦适宜粉碎粗细为20~30 mm、进料量为8 t/h和挤压脱水停留时间为3 min;水葫芦脱水残渣和挤压汁液中的干物质分布比例分别为61.67%~65.48%和34.52%~38.33%,而大部分氮磷钾养分保留于挤压汁液中,水葫芦粉碎和固液分离环节的减容率分别为50.25%和93.70%。此外,以处理能力50 t/d示范工程为试验平台,获得了实际运行工况的脱水作业运行效果参数,即在水葫芦初始含水率95.08%条件下,经固液分离后水葫芦脱水残渣含水率为83.21%,脱水率为78.59%,水葫芦固液分离机处理能力为6.25 t/h,并通过成本测算得到水葫芦固液分离成本为4.40元/t。该研究所获得低成本、高效率的水葫芦规模化处理脱水作业技术方案,为形成水葫芦规模化处理处置工程整体解决方案提供技术支撑。

       

      Abstract: Abstract: Water hyacinth is one of the most fertile plants in the world and is considered to be one of the most difficult aquatic plants to control because of its strong reproductive ability and easy diffusion. As the moisture content of water hyacinth plant is up to 95%, the dewatering of water hyacinth becomes the key technical link to realize its subsequent resource and harmless utilization, and the degree of dehydration becomes the bottleneck restricting its subsequent treatment. In the previous work, the influence factors such as dehydration mode of water hyacinth, nutrient loss rule of spiral solid-liquid separation and different degree of comminution are studied. At the same time, the pilot-scale pretreatment scheme of water hyacinth in large-scale treatment is compared, but research on the technical parameters of water hyacinth dehydration in large-scale treatment is limited. In order to obtain the technical parameters of large-scale treatment and disposal of water hyacinth with low cost and high efficiency, this study was based on the working condition of 50 t/d processing ability, based on the SHJ- 400 water hyacinth solid-liquid separator and horizontal cutter shaker developed independently. The effects of crushing size, feed amount and extrusion dewatering residence time on the large-scale dehydration effect of water hyacinth were studied by single factor test, and the distribution of dry matter, nitrogen, phosphorus and potassium nutrients in dewatering residue and extruded juice were obtained at the same time. The results showed that the suitable solid-liquid separation technical parameters of water hyacinth were obtained, that was, the suitable comminution diameter of water hyacinth was 20 - 30 mm, the feed quantity was 8 t / h, and the retention time of extrusion and dehydration was 3 min. The percentage of dry matter in dewatered residue and extruded juice of hyacinth was 61.67% - 65.48% and 34.52%-38.33%, respectively, while most nitrogen, phosphorus and potassium nutrients remained in extruded juice. The capacity reduction rates of water hyacinth crushing and solid-liquid separation were 50.25% and 93.70%, respectively. In addition, taking the treatment capacity 50 t/d demonstration project as the test platform, the operating effect parameters of the dehydration operation under the actual operation condition were obtained, that was, under the condition of the initial moisture content of the water hyacinth 95.08%, after solid-liquid separation, the moisture content of dewatered residue of water hyacinth was 83.21%, the dewatering rate was 78.59%, and the treatment capacity of water hyacinth solid-liquid separator was 6.25 t / h. The cost of solid-liquid separation of water hyacinth was 4.40 yuan/t. We obtained low cost and high efficiency water hyacinth large-scale treatment dewatering operation technical scheme, and provided the technical support for forming the whole solution of the water hyacinth large-scale treatment and disposal project.

       

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