王申莹, 胡志超, 徐弘博, 曹明珠, 于昭洋, 彭宝良. 全喂入式花生捡拾收获机捡拾输送装置研制[J]. 农业工程学报, 2019, 35(19): 20-28. DOI: 10.11975/j.issn.1002-6819.2019.19.003
    引用本文: 王申莹, 胡志超, 徐弘博, 曹明珠, 于昭洋, 彭宝良. 全喂入式花生捡拾收获机捡拾输送装置研制[J]. 农业工程学报, 2019, 35(19): 20-28. DOI: 10.11975/j.issn.1002-6819.2019.19.003
    Wang Shenying, Hu Zhichao, Xu Hongbo, Cao Mingzhu, Yu Zhaoyang, Peng Baoliang. Design and test of pickup and conveyor device for full-feeding peanut pickup harvester[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(19): 20-28. DOI: 10.11975/j.issn.1002-6819.2019.19.003
    Citation: Wang Shenying, Hu Zhichao, Xu Hongbo, Cao Mingzhu, Yu Zhaoyang, Peng Baoliang. Design and test of pickup and conveyor device for full-feeding peanut pickup harvester[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(19): 20-28. DOI: 10.11975/j.issn.1002-6819.2019.19.003

    全喂入式花生捡拾收获机捡拾输送装置研制

    Design and test of pickup and conveyor device for full-feeding peanut pickup harvester

    • 摘要: 为了提高直立形花生捡拾收获质量和效率,解决花生捡拾输送装置制造工艺复杂、成本高、易卡堵、易缠绕跳齿、链耙扭曲等问题,该文设计了一种大型全喂入花生收获机捡拾输送装置,设计了其总体结构和传动系统。该装置可完成果秧的捡拾、推送归拢、交接输送以及部分去土等作业。对关键部件进行了结构设计和关键参数的分析确定;采用倒八字椽檐交接技术,设计了一种“凸”字形滑板滚筒式防卡滞捡拾器;采用静套动防缠绕技术,设计了链耙式输送装置。田间试验表明,平均捡拾率97.39%,捡拾落果率1.12%,可靠性达到98.91%,各作业性能指标满足设计要求。该研究可为直立形花生捡拾输送装置以及其他作物捡拾输送装备的研发提供技术参考。

       

      Abstract: Abstract: In order to improve the quality and efficiency of the upright peanut pickup harvest in China, and solve the problems of the peanut pickup conveyor in China, such as the complex manufacturing process, high cost, poor handover and easy to jam, easy to entangle and skip tooth, easily twisted chain harrow, etc. a new large-scale full-feed peanut harvester pick-up conveyor was designed, including its overall structure and transmission system. The device is mainly composed of depth limiting wheel, vine and pods pressing rod, slide plate, pickup device, spiral conveyor, quick hook mechanism, conveying groove, chain harrow type conveyor, anti-winding device, hydraulic cylinder and transmission system, etc. The power of pickup, push concentrating and conveying was provided by the subsequent picking parts through the transmission system, and the high and low lifting adjustment power of the device was provided by the hydraulic system. The device can complete the operations of picking, pushing and squeezing, transferring and partial soil removal of peanut pods and plants. When working, the peanut vine and pods were driven by the rotating pickup teeth and interact with the pressing rods to enter the spiral conveyor along the slide plate. Under the rotating gathering of the spiral conveyor, the peanut vine and pods were gathered to dock with the conveyer of the middle section, and conveyed into the subsequent picking component,driven by the rotary movement of the conveyor chain harrow, through the space between the conveyor chain harrow and the bottom plate of the conveyor groove. At the same time, the ground clearance of the pickup teeth can be adjusted through adjusting the height of the pickup bench by the hydraulic cylinder.The structural design of key components and the analysis and determination of key parameters were carried out. Adopting funnel rafter eaves handover technology, a new type of sliding plate roller anti-stuck pick-up device shaped with Chinese character "凸" was designed, solving the problems of the complex manufacturing process, high cost, poor handover with spiral conveyor and easy to jam of traditional pickup device. Adopting static outside dynamic anti-winding technology, a chain harrow type conveyor was designed, avoiding the phenomenon like those that the conveying device is easy to be entangled, tooth skipping, chain harrow twisting.The above technology improved the efficiency and reliability of the peanut pick-up conveyor device.The field test showed that the pickup rate was 98.31%, the pickup-and-rods-drop rate was 1.12%, and the reliability was 98.91%. The performance indicators met the design requirements.This study can provide technical reference for the research and development of upright peanut pickup conveyor and other crop pickup conveyor equipment.

       

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