王正江, 申立中, 姚国仲, 黄粉莲, 万明定. 柴油机多次喷射干扰的喷油脉宽评估方法及抑制策略[J]. 农业工程学报, 2019, 35(21): 43-50. DOI: 10.11975/j.issn.1002-6819.2019.21.006
    引用本文: 王正江, 申立中, 姚国仲, 黄粉莲, 万明定. 柴油机多次喷射干扰的喷油脉宽评估方法及抑制策略[J]. 农业工程学报, 2019, 35(21): 43-50. DOI: 10.11975/j.issn.1002-6819.2019.21.006
    Wang Zhengjiang, Shen Lizhong, Yao Guozhong, Huang Fenlian, Wan Mingding. Estimation method of injection pulse width and suppression strategy for multiple injection interference of diesel engine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(21): 43-50. DOI: 10.11975/j.issn.1002-6819.2019.21.006
    Citation: Wang Zhengjiang, Shen Lizhong, Yao Guozhong, Huang Fenlian, Wan Mingding. Estimation method of injection pulse width and suppression strategy for multiple injection interference of diesel engine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(21): 43-50. DOI: 10.11975/j.issn.1002-6819.2019.21.006

    柴油机多次喷射干扰的喷油脉宽评估方法及抑制策略

    Estimation method of injection pulse width and suppression strategy for multiple injection interference of diesel engine

    • 摘要: 为了防止柴油机多次喷射相互干扰或重叠对喷油器、控制器以及发动机性能造成影响。该文选取大、中、小负荷3种工况,进行了预喷与主喷不同程度重叠对喷油器驱动电流、柴油机缸内燃烧及排放性能影响的台架试验。试验结果表明:当预喷与主喷重叠时,喷油器的最大提升电流达到39 A左右,约为喷油器规定电流的2倍,极有可能对喷油器及控制器造成损坏;重叠度在0以上时,喷油器处于连续开启状态,2次喷油合并为1次喷油,预喷效果消失,燃烧滞燃期延长;重叠度0与-50%相比,3种工况的着火延迟角度分别增加4.1、4.8和5.2 °CA,增幅分别为86.7%、115%和99%;随着滞燃期延长,燃烧始点推迟,缸内压力及燃烧温度升高,燃烧噪声增加,排放性能受到一定程度的影响。针对预喷与主喷重叠带来的问题,提出了基于喷油脉宽评估方法的多次喷射干扰抑制策略,并进行了台架验证试验。结果表明:当抑制系统监测到预喷与主喷会发生干扰或重叠时,控制策略能够协调预喷在合理的角度范围内进行喷射;当预喷不能满足喷油角度释放条件时,抑制策略通过控制状态字有效关闭预喷。研究结果可为柴油机多次喷射协调控制提供理论依据。

       

      Abstract: Abstract: Energy-saving and less emission have become the stringent requirement to improve the performance of modern diesel engines. The general rail technology at high pressure is a key field to realize the low emission and low fuel consumption of diesel engines, because the multiple injections can be realized easily at each cycle of each cylinder in common rail diesel engines. The rise rate of combustion and pressure in the diesel engine can also be controlled more flexibly and accurately by the multiple injections at high pressure. However, there are great negative influence on the engine performance and electronic control unit, when the multiple injections interferes or overlaps with each other. This present study was focused on the influence of the pre-injection overlapped with the main injection in varying degrees on the engine performances, injector and controller. An experiment was carried out at three working conditions with different loads. The experimental results showed that the peak current of the injector reached about 39 A, about twice of the normal value of the needed injector, where this injector was most likely to be damaged. The injector was in a continuous open state when the pilot injection overlaps the main injection, where the overlapping percentage was 0. In this case, two injections were superimposed as one injection, and the pre-injection effect disappeared, which can prolong the ignition delay. Compared with overlapping percentage -50%, the increase of ignition delay angle of 0 overlap at three working points was 4.1, 4.8 and 5.2 °CA, and the increase rate was 86.7%, 115% and 99%, respectively. In the ignition delay, the combustion pressure and the instantaneous heat release rate increased, resulting the increase of the combustion temperature and the combustion noise in the cylinder. The emission performance of the diesel engine can also affected. In order to prevent the interference or overlap of multiple injections, an inhibition strategy based on the evaluation of the injection pulse width was proposed to coordinate the injection taking place at a reasonable location. Whether pre-injection can interfere or overlap with the main injection was investigate under this strategy based on the injection pulse width. When the result was interference or overlap, a new injection angle of pre-injection was calculated by the inhibition strategy based on the current pre-injection, the maximum pre-injection advance angle, the current main injection advance angle and the minimum injection interval. In this way, the pre-injection was coordinated within a reasonable range and cannot interfere with the main injection if the pre-injection occurred at the calculated injection angle. This strategy to inhibit the inference of multiple injection can contribute to the light vehicle emission for the better design of the modern diesel engines.

       

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