转轴型孔式精量排种器充种性能仿真分析与试验

    Simulation analysis and test on the filling performance of rotary type-hole precision seed-metering device for cotton

    • 摘要: 针对转轴型孔式棉花精量排种器在充种过程中由于型孔未囊取种子而造成漏播的问题,该研究通过建立棉种充填过程的运动学模型对相互抢位的棉种进行力学分析,研究取种轮运动参数与排种器转速对充种性能的影响。应用离散元仿真软件分析落入型孔的棉种速度的变化趋势,并分析取种轮振动频率对种群扰动的影响,以取种轮振动频率、取种轮振动偏移角、排种器转速为试验因素,以排种粒距合格率、重播率、漏播率为试验指标,进行三因素五水平的正交通用旋转组合试验,探究各因素对排种性能的影响,运用Design Expert 8.0.6软件对试验结果进行分析,并对回归模型进行优化验证。仿真分析结果表明,棉种瞬时速度随着排种轮转速的提高而增加,仿真标记的棉种在充入型孔时的瞬时速度小于取种轮速度,而相对取种轮速度较小的棉种具有更好的充种性能;在7 Hz时,种群法向力平均值最小,即种群的内摩擦力最小,棉种易于被型孔囊取;当排种器转速为12.59 r/min,取种轮振动偏移角度为8.06°,振动频率为6.08 Hz时,排种器的排种粒距合格率达到最大值94.5%。在此基础上,以新陆早61号棉花种子为试验对象进行台架验证试验,试验结果表明,当排种器转速为12 r/min时,排种器的排种粒距合格率达到最大值94.65%,漏播指数随着排种器转速的增加呈上升趋势,重播率随着转速的增加呈现下降趋势,与优化结果基本吻合,验证了仿真结果的准确性。该研究可为转轴型孔式棉花精量排种器关键部件结构优化设计提供参考。

       

      Abstract: Mechanical precision seed metering device is widely used in precision seeding technology because of its simple structure and uniform seed metering. Seed filling process is the key link of the whole operation process of seed metering device. The precision metering device is mainly divided into internal filling, side filling, external filling, and the combination of side filling and external filling according to the seed filling mode. In the operation process, the internal filling mode mainly completes the seeding operation through the process of type-hole filling and gravity clearing, and the seed motion parameters close to the type-hole directly affect the seeding quality of the machine. The rotary type-hole cotton precision seed metering device is a kind of mechanical precision seed metering device. In order to solve the problem of missing seed in the process of filling, the influence of the motion parameters of rotary type-hole cotton precision seed metering device on the filling performance by establishing the kinematic model of the seed filling process in this paper. Using the discrete element simulation software to analyze the speed change trend of cotton seed falling into the type-hole and the influence of seed wheel vibration frequency on seed group disturbance. Taking the vibration frequency of seed wheel, vibration offset angle of seed wheel and rotating speed of metering device as the test factors, and taking the qualified rate of seed spacing , replaying rate and missing rate as the test indexes, three factors and five levels of positive traffic rotation combined test are carried out to explore the influence of each factor on seed metering performance. Design expert 8.0.6 software is used to analyze the test results and optimize the regression model. Single factor simulation test results show that the instantaneous speed of cotton seed increases with the increase of the rotating speed of the seed wheel, the instantaneous speed of the cotton seed is less than that of the seed wheel when it is filled into the type-hole, the cotton seeds with lower relative speed have better filling effect. When the vibration frequency of the seed wheel is 7 Hz, the average value of the normal force of the seed group is the smallest, which is 0.75 N, at this time, the internal friction of the seed goup is the smallest, the cotton seed is easy to be taken by the type-hole, and the seed filling performance of the seed metering device is improved. The simulation results of quadratic regression general rotation combination show that when the rotating speed of the seed metering device is 12.59 r/min, the vibration offset angle of seed wheel is 8.06° and the vibration frequency of seed wheel is 6.08 Hz, the qualified rate of seed spacing reaches the maximum of 94.5%, and the leak seeding rate is 2.9%, the repaly rate is 3.3%. On this basis, the platform validation test was carried out with Xinluzao No.61 cotton seed as the test object. The test results showed thatwhen the rotating speed of the seed metering device was 12 r/min, the maximum qualified rate of the seed spacing was 94.65%, the error between the rotating speed of the seed metering device and the simulation test is 5.4%, which verifies the accuracy of the simulation results. This study can provide a reference for the structural optimization of the key components of the rotary type-hole cotton precision metering device.

       

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