鲍玉冬, 杨杰, 赵彦玲, 刘献礼, 郭艳玲, 李志鹏, 向敬忠. 基于轮壤接触力学行为的蓝莓采收机行走驱动系统设计[J]. 农业工程学报, 2020, 36(7): 43-52. DOI: 10.11975/j.issn.1002-6819.2020.07.005
    引用本文: 鲍玉冬, 杨杰, 赵彦玲, 刘献礼, 郭艳玲, 李志鹏, 向敬忠. 基于轮壤接触力学行为的蓝莓采收机行走驱动系统设计[J]. 农业工程学报, 2020, 36(7): 43-52. DOI: 10.11975/j.issn.1002-6819.2020.07.005
    Bao Yudong, Yang Jie, Zhao Yanling, Liu Xianli, Guo Yanling, Li Zhipeng, Xiang Jingzhong. Design of the walking driving system for a blueberry harvester based on contact mechanical behavior of wheel-soil[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(7): 43-52. DOI: 10.11975/j.issn.1002-6819.2020.07.005
    Citation: Bao Yudong, Yang Jie, Zhao Yanling, Liu Xianli, Guo Yanling, Li Zhipeng, Xiang Jingzhong. Design of the walking driving system for a blueberry harvester based on contact mechanical behavior of wheel-soil[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(7): 43-52. DOI: 10.11975/j.issn.1002-6819.2020.07.005

    基于轮壤接触力学行为的蓝莓采收机行走驱动系统设计

    Design of the walking driving system for a blueberry harvester based on contact mechanical behavior of wheel-soil

    • 摘要: 针对当前中国自走式蓝莓采收机作业通过性差等问题,建立轮壤接触力学模型,分析车轮驱动力矩、负载、沉陷量及挂钩牵引力等力学行为,得到车轮通过性影响因素为土壤属性、车轮结构参数和行走速度。采用离散元法建立蓝莓采收机轮壤接触模型,以车轮结构参数(宽度195、205、215 mm,直径615、627、639 mm)、行走速度0~11 km/h为试验因素,车轮结构参数或行走速度增加时,车轮阻力矩和土壤波动速度随之增加。依据车轮阻力矩设计行走驱动系统,采用闭式静液压四轮行走驱动系统,通过工况适应性仿真验证各车轮输出特性一致,稳定行走;系统可以克服车轮沉陷,平稳越障。通过样机田间试验得到行走驱动系统满足行驶速度范围0~11 km/h要求,运行平稳;车轮沉陷越障时无非目的性转向偏移,越障时间为3.3 s,与仿真结果一致;行走驱动系统与采收系统匹配性良好,采收效率为7.01 kg/min,果树采净率为92%,果树损伤率为11.5%。研究表明建立的轮壤接触模型可靠,行走驱动系统作业通过性效果好,可为蓝莓采收机研发提供参考。

       

      Abstract: Abstract: A contact mechanics model of the wheel-soil was established to improve the working road surface quality of the self-propelled blueberry harvester in China. After analyzing the mechanical behaviors of the wheel driving torque, wheel load, wheel subsidence and drawbar pull, the influence factors on the contact mechanics model were obtained, including the structure parameters of wheels, the property of ground soils and the walking speed of the harvester. A simulation model of the wheel-soil contact mechanics for the blueberry harvester was established by using the discrete element method. The variation ranges of the wheel resistance torque and the soil fluctuation velocity are obtained when taking the wheel parameters and walking speed as test factors. The simulation results show that the compressive force between the wheel and soil decreases from the center to the periphery in the wheel-soil contact model. The compressive force gradually returns to zero after the traffic passing, and then begins to rise on the approaching road. The resistance torque of the rear wheels is generally higher than that of the front wheels. In the same walking speed of the harvester, the resistance torque of the wheels increases as the increase of the wheel radius and wheel width. The maximum increasing amount of the peak value is 271.6 N·m. When the structure parameters of the wheels are fixed, the walking speed rises from 3.1 km/h to 11 km/h, as well the resistance torque increases. The growth maximum of the peak value is 452.3 N·m. The fluctuation velocity of soil increases as the wheel structure parameters and walking speed increase. The closed hydrostatic four-wheel walking driving system was designed for the self-propelled blueberry harvester based on the extreme values of the resistance torque. The AMESim model of the walking driving system was also established to analyze the condition adaptability in the application. The simulation results show that the motor output torque of the four wheels is up to 86.8 N·m, and the output revolving speed is 83.6 r/min after overcoming the resistance torque of 300 N·m. This makes the harvester walking stable at the speed of 10 km/h and the output characteristics of the four wheels. When the rear wheels sink into the soil and their resistance torque was up to 700 N·m, the motor output torque of the front wheels increased by 25.5 N·m, and that of the rear wheels increased by 44.1 N·m. The revolving speed of the motor output for the front wheels increased from 75.6 r /min to 120.3 r /min and 103.4 r /min, respectively, whereas that for the rear wheels decreased to 44.3 r/min and 24.8 r/min, respectively. After the subsidence condition remains for 3 s, the output torque and revolving speed of each wheel return to the initial value, when the rear wheels running cross the subsidence area. The field test of the prototype verified the consistency output of the four wheels for the walking driving system, and the maximum deviation of the center line of the tire is 180 mm. The duration for running across the subsidence is 3.3 s, while the whole machine has no purposeful steering deviation. The two systems of driving and harvesting are well matched, with the harvesting efficiency of 7.01 kg/min, the collected rate of fruits of 92%, and the tree damage rate of 11.5%.

       

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