李金凤, 赵继云, 侯秀宁, 刘思瑶, 张学敏. 采用TRIZ理论的豌豆割晒机械装备设计与试验[J]. 农业工程学报, 2020, 36(8): 11-20. DOI: 10.11975/j.issn.1002-6819.2020.08.002
    引用本文: 李金凤, 赵继云, 侯秀宁, 刘思瑶, 张学敏. 采用TRIZ理论的豌豆割晒机械装备设计与试验[J]. 农业工程学报, 2020, 36(8): 11-20. DOI: 10.11975/j.issn.1002-6819.2020.08.002
    Li Jinfeng, Zhao Jiyun, Hou Xiuning, Liu Siyao, Zhang Xuemin. Design and experiment of pea windrower equipment with TRIZ theory[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(8): 11-20. DOI: 10.11975/j.issn.1002-6819.2020.08.002
    Citation: Li Jinfeng, Zhao Jiyun, Hou Xiuning, Liu Siyao, Zhang Xuemin. Design and experiment of pea windrower equipment with TRIZ theory[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(8): 11-20. DOI: 10.11975/j.issn.1002-6819.2020.08.002

    采用TRIZ理论的豌豆割晒机械装备设计与试验

    Design and experiment of pea windrower equipment with TRIZ theory

    • 摘要: 针对目前豌豆收获机械化技术在国内研究较少,为实现中国豌豆收获机械化配套作业,减轻劳动力投入,设计了一款豌豆割晒机械装备。首先对豌豆特性进行研究,分析了豌豆收获作业存在的问题。然后基于TRIZ理论中“物-场模型”分析方法进行了切割系统及输送系统的“物-场模型”功能分析,同时采用“冲突解决原理”解决割晒系统中涉及的矛盾冲突,获得合适的解决方案,并依据豌豆植物特性对割晒机主要机构进行了创新设计。完成了豌豆割晒系统中割晒装置、防缠绕拨禾装置、输送铺放装置等关键设计方案求解。最后基于虚拟样机技术建立豌豆割晒机模型结构,并加工出样机,在河南南阳、内蒙古商都、北京平谷3处试验田进行田间试验。田间试验结果1表明,割晒机有较强的适应性,割茬高度小于40 mm,收割效率达到0.13~0.19 hm2/h,北京平谷区试验中收割损失率仅4.96%,漏割率为4.78%。所设计豌豆割晒机作业效果满足农户需求,可为后续豌豆相关收获作业机械装备研究提供参考。

       

      Abstract: In view of the fact that the current mechanization technology of pea harvesting in China is basically blank, in order to realize the matching operation of pea harvesting mechanization and reduce labor input, the first equipment of pea windrower in China was designed. The characteristics of the pea plant with the soft and creeping vines make it difficult for general machines to harvest effectively. At the same time, the machines will be blocked due to the instability of feeding during harvesting. Moreover, the plants are intertwined in the process of pea plant delivery, which is easy to form delivery blockage. These problems greatly reduce the reliability of the machine and increase the difficulty of continuous harvesting. The innovative design of pea windrower equipment was studied for filling the gap of mechanized harvesting of pea crops in China. Firstly, the characteristics of pea were studied and the problems in pea harvesting were analyzed. Then, based on the plant characteristics of pea, "substance-field model" function analysis of cutting system and conveying system was carried out based on "substance-field model" analysis method in TRIZ theory. Meanwhile, "conflict solving principle" was used to analyze and solve the contradictory conflict involved in the overall system. The appropriate solution was obtained and the main mechanism of the windrower was innovated according to the plant characteristics of pea. According to the analysis, the key components such as anti-winding reel and dithering guide plate were designed. The device can solve the intertwined and blocked problem in the harvest process and realize the efficient conveying and laying operation of pea harvester. The equipment of pea windrower was equipped with hybrid power agricultural machinery drive equipment, the usage of hydraulic system to greatly adjust the height of the header. The reel and cutter are driven by electric motor, which simplifies the mechanical transmission system and helps the agricultural machinery to develop towards the direction of energy conservation and environmental protection. Finally, based on the virtual prototype technology, the model of pea windrower was established and the prototype was manufactured. and field experiments were carried out in three experiment places of Henan Nanyang, Inner Mongolia Shangdu, Beijing Pinggu. In the process of the field experiment, windrowers showed strong adaptability, the height of cutting stubble was less than 40 mm and the harvesting efficiency reached 0.13-0.19 hm2/h. In the experiment of Beijing Pinggu, the harvest loss rate was 4.96%, the leakage sowing rate was 4.78%. The results indicated that the pea windrower could meet the requirements of harvesting in different growth stages and different growth modes with neat strips and uniform stubble, and less conveying blockage. The experiments showed that the combination of agricultural machinery and agronomy can achieve a higher level of agricultural mechanization. The study can provide reference for the mechanical equipment research of pea harvest, and it is helpful to break through the bottleneck of mechanization in the key link of pea harvest, realize the popularization and application of pea production technology in China, and accelerate the development speed and quality of pea production mechanization.

       

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