戴亿政, 罗锡文, 张明华, 兰峰, 周玉姣, 王在满. 气吹集排式水稻旱直播机关键部件设计与试验[J]. 农业工程学报, 2020, 36(10): 1-8. DOI: 10.11975/j.issn.1002-6819.2020.10.001
    引用本文: 戴亿政, 罗锡文, 张明华, 兰峰, 周玉姣, 王在满. 气吹集排式水稻旱直播机关键部件设计与试验[J]. 农业工程学报, 2020, 36(10): 1-8. DOI: 10.11975/j.issn.1002-6819.2020.10.001
    Dai Yizheng, Luo Xiwen, Zhang Minghua, Lan Feng, Zhou Yujiao, Wang Zaiman. Design and experiments of the key components for centralized pneumatic rice dry direct seeding machine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(10): 1-8. DOI: 10.11975/j.issn.1002-6819.2020.10.001
    Citation: Dai Yizheng, Luo Xiwen, Zhang Minghua, Lan Feng, Zhou Yujiao, Wang Zaiman. Design and experiments of the key components for centralized pneumatic rice dry direct seeding machine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(10): 1-8. DOI: 10.11975/j.issn.1002-6819.2020.10.001

    气吹集排式水稻旱直播机关键部件设计与试验

    Design and experiments of the key components for centralized pneumatic rice dry direct seeding machine

    • 摘要: 针对中国水稻直播品种不一、高速作业和大播量的要求,该文设计了一种气吹集排式水稻旱地精量直播机,直播机主要由均匀分种装置、定量排种装置、气力输送装置、同步传动装置、大尺寸集成种箱、开沟覆土镇压装置和支撑悬挂装置组成。从直播机的稻种适应性、作业速度、播量调节等方面研究了气吹集排式分种器的分种机理和分种均匀性。根据不同品种水稻种子的物理特性和气流输送原理,分析了不同种子在持续气流作用下,种子在分种器中的运动轨迹。按照大播量可调要求,设计了播量无级可调槽轮式排种器,槽轮槽形为圆弧状,通过双地轮驱动排种器保证播量同步。设计变速传动装置增加定量排种装置高速作业的适应性,气力输送装置使定量排种装置排出的种子在高速作业下连续排入播种沟。分种器的均匀稳定分种提高了直播机播种的均匀性和稳定性,通过减少排种器数量和使用气力输送种子,降低了伤种率。对比不同籼、粳稻品种在直播过程的运动规律和田间播种效果,得到了适应不同稻种的分种器结构及相关参数。试制了气吹集排式直播机并进行田间试验。田间试验结果表明,气吹集排式直播机的播量在75~375 kg/hm2可调,最高作业速度为14 km/h,10行幅宽2 m和20行幅宽4 m的每行播种量变异系数分别为4.89%和5.06%,田间播种的稻种破损率为0.46%。2017年,在宁夏播种富源4号品种的产量为10 372.5 kg/hm2,在广东播种粤农丝苗品种的产量为7 074 kg/hm2,生产试验结果表明,所研制的气吹集排式水稻旱直播机达到了设计目标,满足作业需求。

       

      Abstract: Modern rice drilling needs to meet the increasing requirements of different rice varieties, high speed operation and large seeding rate for direct seeding farmland in China. In this study, a kind of centralized pneumatic rice seeding machine with high precision was developed for dry land, including uniform distributing unit, seeds metering unit, pneumatic tube line conveying unit, synchronous transmission unit, large size integrated seed box, ditching, soil covering and compacting unit, supporting and suspension unit. The distributing mechanism and uniformity of the pneumatic centralized distributor were investigated according to the rice varieties, working speed, and seeding rate of seeding machine. The theory of airflow conveying was utilized to evaluate the movement trajectories of seeds in the distributor under continuous air flow in terms of physical characteristics of different rice varieties. A groove-wheel metering device was designed to adjust the seeding rate, in order to meet the requirement of large tailoring speed of seeding, where the groove shape was arc-shaped, and a dual ground wheels driving was used to ensure the synchronization between seeding rate of seed metering device. Variable speed transmission devices were utilized to increase adaptability of high-speed working for the seeds metering unit. A centralized-pneumatic rice seeding machine was trail-produced and tested, and the comparison study was conducted to explore the movement behavior and field seeding effects by using varieties of indica and japonica rice in the direct seeding process. The test results showed that the seeding rate of rice seeding machine was 75-375 kg/hm2, the maximum working speed was 14 km/h, the working width of the 10 rows was 2 m and 20 rows was 4 m, and the coefficients of variation of sowing quantity per row were 4.89% and 5.06%, respectively. The broken rate of rice seeding in paddy field was 0.46%. In 2017, the rice yield of japonica Fu Yuan No. 4 was 10 372.5 kg/hm2 in Ningxia, the rice yield of indica Yue Nong Si Miao was 7 074 kg/hm2 in Guangdong. The production results demonstrated that the developed centralized pneumatic rice seeding machine for dry land could reach the design goal and meet the working requirements for direct seeding farmland in China.

       

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