梁浩, 黄圆萍, 沈广辉, 韩鲁佳, 杨增玲. 在线旁路近红外实时监测粪污厌氧发酵挥发性脂肪酸含量[J]. 农业工程学报, 2020, 36(10): 220-226. DOI: 10.11975/j.issn.1002-6819.2020.10.027
    引用本文: 梁浩, 黄圆萍, 沈广辉, 韩鲁佳, 杨增玲. 在线旁路近红外实时监测粪污厌氧发酵挥发性脂肪酸含量[J]. 农业工程学报, 2020, 36(10): 220-226. DOI: 10.11975/j.issn.1002-6819.2020.10.027
    Liang Hao, Huang Yuanping, Sheng Guanghui, Han Lujia, Yang Zengling. Near-infrared real-time online bypass detection of volatile fatty acids in anaerobic fermentation of manure[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(10): 220-226. DOI: 10.11975/j.issn.1002-6819.2020.10.027
    Citation: Liang Hao, Huang Yuanping, Sheng Guanghui, Han Lujia, Yang Zengling. Near-infrared real-time online bypass detection of volatile fatty acids in anaerobic fermentation of manure[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(10): 220-226. DOI: 10.11975/j.issn.1002-6819.2020.10.027

    在线旁路近红外实时监测粪污厌氧发酵挥发性脂肪酸含量

    Near-infrared real-time online bypass detection of volatile fatty acids in anaerobic fermentation of manure

    • 摘要: 厌氧发酵是畜禽粪污资源化利用的重要途径之一,挥发性脂肪酸作为重要的中间产物,可以很好地反映有机物质的降解过程,对其进行实时检测对在线监控发酵进程具有重要意义。该研究在已有实验室型厌氧发酵系统上、基于在线旁路检测方式设计了近红外实时检测装置及发酵液循环回路系统,探讨对乙酸、丙酸、异丁酸、丁酸、异戊酸、戊酸等单一挥发性脂肪酸和总挥发性脂肪酸进行在线实时检测的可行性。检测结果表明,所设计的在线检测方案和定标模型对挥发性脂肪酸含量的实时检测效果良好,即使对浓度含量较低(万分之五)的异丁酸仍能实现较准确的检测,结果分别为:乙酸的R2p=0.811,RPD=2.055,RSD=2.288%;丙酸的R2p=0.849,RPD=2.116,RSD=2.195%;异丁酸的R2p=0.968,RPD=5.555,RSD=2.132%;丁酸的R2p=0.889,RPD=2.701,RSD=1.846%;异戊酸的R2p=0.940,RPD=3.843,RSD=3.444%;戊酸的R2p=0.889,RPD=2.751,RSD=2.387%;总挥发性脂肪酸的R2p=0.734,RPD=1.846,RSD=2.150%。基于该研究提出的在线检测方案,近红外光谱技术能够实现厌氧发酵过程中挥发性脂肪酸的快速、在线、实时检测,可为今后沼气工程在线监测提供参考。

       

      Abstract: Anaerobic fermentation is one of the important ways for the utilization of livestock and poultry manure resources. As an important intermediate product, volatile fatty acids can well reflect the degradation process of organic substances, and its real-time detection is of great significance for online monitoring of the fermentation process. In this study, a near-infrared real-time dynamic detection device and a digestate circulation loop system were designed based on an online bypass detection method on an existing laboratory-type anaerobic fermentation system, and the feasibility of online and real-time detection of total volatile fatty acids and individual volatile fatty acids such as acetic acid, propionic acid, isobutyric acid, butyric acid, isovaleric acid, valeric acid and TVFA were investigated. Specifically, the online bypass system includes an online detection device and a digestate circulation loop system. The core of the online detection device is to use the near infrared spectrometer (MicroNIR pat-u, 950-1 650 nm) to collect the optical information of digestate online in real time. The spectral acquisition mode is transflectance mode, which can obtain the spectral information of digestate to the greatest extent. The digestate circulation loop system is able to drain the digestate to the online detection site. After the detection, the loop system is cleaned by water and dried by hot air, so as to avoid the cross contamination between the two measurements and ensure the correct optical information collected by the spectrometer each time. This study takes pig manure anaerobic fermentation process as the research object. The experiment lasts for 60 days. The optical information of the anaerobic fermentation process is collected daily by the near-infrared spectrometer of the online bypass system, and the digestate samples are collected for chemical analysis at the same time. The volatile fatty acid content determined by gas chromatography and the collected optical information of digestate were used to establish a quantitative analysis model. Finally, the quantitative analysis model was used to realize the dynamic detection of volatile fatty acids in the anaerobic fermentation process, in which the chemometrics algorithms were used including the spectrum preprocessing algorithm (1st derivative, Autoscale, SNV) and partial least squares modeling algorithm.The results show that the designed online detection scheme and calibration model have a good effect on the dynamic real-time detection of volatile fatty acid content, and even if the concentration of isobutyric acid is relatively low (5/10 000), it can still achieve a more accurate detection. The results were that the R2p=0.811, RPD=2.055 and RSD=2.288% for the acetic acid, the R2p=0.849, RPD=2.116 and RSD=2.195% for the propionic acid, the R2p=0.968, RPD=5.555 and RSD=2.132% for the isobutyric acid, the R2p=0.889, RPD=2.701 and RSD=1.846% for the butyric acid, the R2p=0.94, RPD=3.843 and RSD=3.444% for the isovaleric acid, the R2p=0.889, RPD=2.751 and RSD=2.387% for the valeric acid, the R2p=0.734, RPD=1.846 and RSD=2.150% for the total volatile fatty acids. Based on the online detection scheme proposed in this study, near-infrared spectroscopy technology can achieve fast, online, and real-time dynamic detection of volatile fatty acids in the anaerobic fermentation process. In the next step, this research can be carried out in a plant-scale biogas project with online bypass system, so as to realize the long-term detection of biogas project by near-infrared technology, providing real-time data support for regulating anaerobic fermentation process, generating income for enterprises and reducing economic losses.

       

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