油菜钵苗移栽机成穴作业方式及参数优化

    Soil hole opening methods and parameters optimization of pot seedling transplanting machine for rapeseed

    • 摘要: 针对油菜移栽机成穴器对土壤扰动大、孔穴穴壁土壤孔隙度低影响钵苗生长质量的问题,该研究根据油菜钵苗移栽农艺要求,选取成穴器成穴方式(取土式、挤压式)、成穴器下端尺寸、成穴器入土深度为试验因素,利用离散元法对成穴过程进行仿真分析,以穴内截面回土系数和穴壁土壤孔隙度为指标评价各试验因素对孔穴形态及土壤扰动效果的影响。仿真结果表明,取土式成穴是相对较优的成穴方式,所成孔穴的横截面形状为矩形,形成符合农艺要求孔穴的较优参数组合为:成穴器下端尺寸50 mm,入土深度40 mm,所成孔穴上端尺寸的长和宽分别为69和79 mm,有效深度为40 mm,穴壁土壤孔隙率为48.5%,穴内截面回土系数为0.08。结合土槽试验对成穴器作业性能进行验证,结果表明,孔穴上端纵长、上端宽度、有效深度、穴壁土壤孔隙度和穴内截面回土系数的试验结果与仿真结果之间的误差平均值分别为4.8%、3.4%、1.2%、1.5%和14.2%,优化后的成穴器能够成型满足设计要求的孔穴,该研究结果可为成穴器的优化提供参考。

       

      Abstract: Abstract: In order to solve the problem of poor growth quality of pot seedling caused by large soil disturbance and low soil porosity of the hole wall during the hole forming process of soil opener for rapeseed transplanting machine, simulation analysis of the hole forming process of two different types of soil openers was carried out by using the discrete element method software EDEM according to the physical size parameters of rapeseed pot seedlings and the agronomic requirements of transplanting pot seedlings of rapeseed in this paper. The discrete element method was used to establish and modify a soil model consistent with the physical and mechanical characteristics of the soil in the test bin. In combination with the movement trajectories of the two different types of soil openers, hole forming method (soil picking type and soil extruding type) of soil openers, bottom size of soil opener and soil opening depth were chosen as the test factors. The soil return coefficient in the hole section and the soil porosity of the hole wall were chosen to evaluate the effects of various test factors on hole morphology and soil disturbance. The discrete element method simulation results showed that soil picking type soil opener was a relatively superior method for hole forming. The soil return coefficient in the hole section and soil porosity of the hole wall of soil picking type soil opener were better than that of the soil extruding type soil opener. The section shape of the hole formed by the picking type soil opener with square structure at the bottom was a rectangle. The longitudinal length of the top of the hole was less than the width of the top of hole, and the longitudinal length of the bottom of hole was larger than the width of the bottom of hole. The optimal parameter combination of the soil opener required by agronomic hole size requirement was obtained as follows: the bottom size was 50 mm, the soil opening depth was 40 mm, the length and width of the hole top size formed by soil picking type soil opener was 69 mm and 79 mm respectively, the effective depth was 40 mm, the soil porosity of the hole wall was 48.5%, and the soil return coefficient in the hole section was 0.08. Physical soil bin test was carried out to verify the operating performance the soil opener. The soil in the test bin was treated so that the soil conditions of the simulated soil were consistent with those of the soil in the test bin. The results of soil bin test showed that the average error between the simulation results and the soil bin verifying test results of the longitudinal length of top, width of top, effective depth, soil porosity of the hole wall and the soil return coefficient in the hole section of the hole formed by soil picking type soil opener were 4.8%、3.4%、1.2%、1.5% and 14.2%, respectively, the optimized soil opener could form holes that meet the design requirements. This study provides a reference for the next step of optimization of soil opener.

       

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