胡萝卜微观区室结构对红外干燥效率和水分迁移的影响

    Effects of carrot microstructure on infrared drying efficiency and moisture transfer

    • 摘要: 为充分利用果蔬微观结构的特点提高干燥效率,探究切片方式对胡萝卜干燥效率的影响,根据胡萝卜切片的微观区室结构具有各向异性多孔介质的特征,在红外干燥过程中,分别对样品采用纵切和横切方式进行对照试验,在加热功率为800 W,辐照距离为50 cm,表面温度为60 ℃条件下,直径40 mm、厚度为 5mm的圆饼状横切薄片,比35 mm× 35 mm×5 mm的长方体纵切薄片,湿基含水率到达10%的时间少1.5 h,说明横切胡萝卜薄片的干燥速率高于纵切薄片,横向切片的干燥效率更高,能耗更低。对干燥后横切样品的中心和边缘部位分别取样,利用扫描电镜观察,由扫描电镜图像分析得到:失水后干物质形成蜂窝状区室结构,各区室形成的内部孔隙在轴向上前后连接;横截面方向上,孔隙被干物质隔断为独立的单元空间,且样品中心部位比边缘部位孔隙率高,物料弯曲度低,区室舒展,孔隙系数大,区室空间开阔,微孔半径大。用高光谱技术测定胡萝卜薄片干燥过程中的含水率,发现在同一时间点上,中心部位的含水率始终高于边缘部位,两部位的含水率变化率基本相同,说明物料中心和边缘部位的水分迁移相互独立,水分沿横向迁移不明显,由于中心部位的初始含水率高,所以中心部位对红外辐射能量的利用率更高。在新鲜胡萝卜和干燥后样品的同一位置取样,根的上部方向为上表面,根冠的方向为下表面,利用透射电镜对细胞的超微结构进行对照观察,由透射电镜图像分析得到:失水后的细胞内容物沉积于细胞壁横截面的四周,与细胞壁紧密结合在一起,降低了该区域细胞壁的通透性;在细胞壁横截面的顶部和底部,未发现细胞内容物形成的干物质沉积,孔隙的通透性较高。在垂直于区室壁的方向上,水迁移受到的阻力较大,物料中的水主要沿区室连通的方向进行迁移。研究结果为胡萝卜横向切片具有较高干燥效率做出了微观解释。

       

      Abstract: This study aims to improve the drying efficiency and quality of a carrot during infrared drying. Two cutting methods (cross cutting and longitudinal cutting) were selected to treat the fresh produces, according to the anisotropic porous media of a carrot. The results showed under the surface temperature of 60 ℃, the cross-cutting carrots with the diameter of 40 mm and the thickness of 5 mm behaved the higher drying efficiency, compared with the longitudinal samples with the length of 35 m, the width of 35 mm, and the thickness of 5 mm. The 10% of moisture content was achieved about 5 hours for the treatment of cross cutting ones, indicating 1.5 hours less than that of longitudinal carrots. It suggested that the water in carrots was mainly transferred along the axial direction, whereas, the transport of water along the cross section cannot be found obviously during the drying process. A Scanning Electron Microscope (SEM) was used to observe the middle and edge positions of dried samples, to further verify the microcosmic mechanism. The SEM images showed that a honeycomb microstructure was formed after the process of water loss, which was connected in the axial direction, but divided in the horizontal direction. Compared with the marginal part, the central part presented the higher voidage, lower curvature, larger coefficient of voidage, wider chamber space, and larger micropore radius. A Transmission Electron Microscopy (TEM) was also used to characterize the ultrastructure of the cells for the samples. TEM images showed that the dehydrated cells were mostly deposited around the cross section of the cell wall. These sediments were closely bound to the cell wall, and thereby to reduce the permeability of the cell wall in this part. Furthermore, sediments were not observed at the top or bottom of cell wall in the cross section, due mainly to the higher of porosity. These cells served as the skeletal materials for the wall of compartments. It infers that the water in the material flowed mainly through the voids, possibly due to the high resistance for water in the direction perpendicular to the cell wall. Moreover, Hyperspectral images revealed that the water content in the center was higher than that at the edge during the whole drying process, indicating that the loss rate of water in the two parts showed no significant differences at the same time. There was no obvious water migration in the lateral direction of materials, whereas, the central part of the zone with loose structure had a higher utilization rate of infrared energy. These data demonstrated that the different cutting methods (cross cutting and longitudinal cutting) can strongly affect the efficiency of drying. The findings can contribute to a microcosmic explanation for the infrared drying characteristics of carrot slices, and further provide a theoretical basis to improve the energy efficiency in infrared drying of carrots.

       

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