热风干燥过程相对湿度对香菇品质的影响

    Effects of relative humidity on the exterior quality of shiitake mushrooms (Lentinus edodes) during hot air drying

    • 摘要: 为了研究干燥介质相对湿度对香菇品质的影响,该研究将计算机视觉在线检测技术应用于基于温湿度过程控制的热风干燥技术中,利用4种不同的相对湿度控制方法对去柄香菇进行干燥:连续排湿、全程设定恒定相对湿度(全程40%,全程30%,全程20%)、阶段降低相对湿度以及后期迅速降低相对湿度(30%优化,阶段降湿优化)。利用图像信息实时获取香菇外观品质,探究了香菇干燥过程中收缩率、圆度、表面褶皱率(Ratio of Wrinkled Surface Area,RWSA)与纹理特征(对比度、能量)的变化,并利用扫描电镜图像上香菇细胞的长宽比表示干香菇的微观结构,采用气相色谱-离子迁移谱联用(Gas Chromatography-ion Mobolity Spectrometry,GC-IMS)技术获取干香菇的风味成分。研究结果表明,相对湿度对香菇细胞的收缩率、圆度、纹理特征以及结构与复水比均有显著性影响(P < 0.05),全程40%与全程20%组分别由于其相对湿度过高与维持时间过长,导致干燥时间延长,香菇表面硬化程度降低,收缩率增加,圆度降低,表面褶皱增多且更细密,表面颜色对比度降低,香菇表面褶皱率达到最大值的时间与香菇复水比呈正相关关系(r = 0.88),香菇表面褶皱率达到最大值的时间越晚,香菇复水比越高,通过香菇褶皱率变化可预测香菇复水比。而优化组(30%优化、阶段降湿优化)可缩短干燥时间,加速香菇表面硬化,保持香菇外观品质,虽然其干制品复水比,微观结构与风味成分均不如连续排湿组,但其咀嚼度(P < 0.05)与弹性更高。综合考虑干燥时间与干香菇的品质,优先采用连续排湿,其次采用30%优化的方式干燥香菇。研究结果为香菇干制工业化生产提供参考。

       

      Abstract: Abstract: Here, a computer vision on-line detection system was applied to Shiitake mushrooms (Lentinus edodes) during the hot air drying with the process control of Relative Humidity (RH). Four RH controls were used, including continuous fanning, constant target RH throughout the whole process, reducing the RH at different stages, and rapidly reducing the RH at the later stage. An image processing using region segmentation was selected to on-line measure the Ratio of Wrinkled Surface Area (RWSA), in order to separate the wrinkled areas from the non-wrinkled areas on the surface of shiitake mushrooms. The roundness in the image was used to represent the shape of the edge of shiitake mushrooms. The Cell Aspect Ratio (CAR) was used to quantify the degree of deformation in a cell of shiitake mushrooms, which was calculated by the pixel length of cells along the radial and vertical direction in the microscopic image. The appearance features (contrast and energy) of shiitake mushrooms were obtained by the Gray Level Co-occurrence Matrix (GLCM). A measurement was made for the changes of shrinkage, roundness, RWSA, and visible texture (contrast and energy) characteristics during the drying process of shiitake mushrooms, and thereby to establish the relationship among appearance qualities, Rehydration Ratio (RR), and microstructure of shiitake mushrooms. The results showed that the RH had significant effects (P < 0.05) on the appearance qualities (shrinkage, roundness, RWSA, contrast, and energy), the microstructure, and rehydration ratio of shiitake mushrooms. Compared with the continuous fanning, higher RH maintained in the drying room at the initial stage of drying, corresponding to higher internal temperature of shiitake mushrooms, while longer drying time. The higher the initial RH or the longer the RH holding time was, the lower the drying rate and surface hardening degree were. Therefore, the shiitake mushrooms were more sensitive to shrinkage and deformation. The roundness changes of shiitake mushrooms corresponded to the change of shrinkages, where the higher the shiitake mushrooms shrinkage was, the lower the roundness was, indicating the more irregular shape of shiitake mushrooms. The slow rate of surface hardening led to more wrinkles on the surface of shiitake mushrooms, and lower color contrast distribution in the neighborhood pixels on the images, indicating that the color of non-wrinkled area was close to that of wrinkled area, and the whole surface color of shiitake mushroom was darker. Meanwhile, the cell aspect ratio of shiitake mushrooms cells was larger, indicating that the deformation of cells was more serious. At the same time, the small cell pore resulted in very low rehydration ratio of shiitake mushrooms. Compared with the whole process groups, the drying time, and shrinkage were significantly (P < 0.05) reduced, the roundness improved significantly (P < 0.05), the RWSAs reduced (P > 0.05), and the surface color of shiitake mushrooms lighter (P < 0.05) in the optimized groups by turning on the dehumidification fan, when the moisture evaporation was not enough to maintain the set RH range in the drying room. The reason can be the increased differential partial pressure between the air and the surface of shiitake mushrooms, resulting in an accelerated drying rate, while rapidly hardened and shaped surface of shiitake mushrooms. However, the deformation degree of shiitake mushroom cells was not significantly (P > 0.05) reduced, and there was no increase in the erehydration ratio. A positive correlation was observed between the time, when the RWSA reached the maximum and the rehydration ratio of shiitake mushrooms (r = 0.88). High relative humidity had a negative effect on the flavor components of shiitake mushrooms. The best drying was continuous fanning, according to the drying time, appearance quality, sensory quality, and composition of dried shiitake mushrooms.

       

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