欧姆加热对米饭蒸煮过程能耗及其品质的影响

    Effects of ohmic heating on the cooking process energy consumption and quality of cooked rice

    • 摘要: 针对电饭煲蒸煮米饭存在电热转化效率低、温度不易控制等不足,该研究设计了一种加热速率和保温温度自动可控的欧姆加热试验系统,研究了浸泡时间(5、15、30、50、80 min)和水米比(1.25∶1、1.50∶1、1.75∶1、2.00∶1 mL/g)对水米混合物的电导率、欧姆蒸煮加热速率、能耗以及米饭品质(膨胀率、吸水率、物性值和颜色)的影响,并与电饭煲蒸煮米饭的能耗和品质进行比较。结果表明:浸泡能够增大水米混合物电导率,水米比越小电导率增加越快,有效提高欧姆加热蒸煮米饭加热速率;浸泡还有利于减少米饭蒸煮能耗(P<0.05),促进米饭软化;因此大米浸泡处理30 min后采用欧姆加热蒸煮米饭可行。欧姆蒸煮加热速率越快,米饭硬度上升(P<0.05),而黏性和弹性则略有减小(P<0.05),加热速率在3~9 ℃/min范围内为宜;水米比可取1.25∶1~1.50∶1 mL/g。蒸煮相同质量的大米,欧姆加热所需能耗仅为电饭煲蒸煮的20%~25%;相较于电饭煲蒸煮,欧姆加热蒸煮米饭硬度最大可减小21%,且膨胀率和吸水率较大(P<0.05)、亮度L*值较小(P<0.05)。研究结果可为研发基于欧姆加热的快速高效米饭自动蒸煮装置提供技术支撑。

       

      Abstract: Abstract: Rice is one of the most important food source for a major portion of the world's population. In cooking rice, a traditional electric cooker has low efficiency of electro-thermal conversion, and low accuracy of temperature control. Alternatively, an ohmic heating has attract much attention, due to its high electro-thermal conversion efficiency, simple structure, easy control of equipment, as well as uniform and rapid heating. In this study, an ohmic heating experimental system was designed for cooking rice. The system was consisted of a control system, an ohmic heating container, and a personal computer. Its function was to collect the voltage, current, and temperature signals, then to send the collected data to the computer. The feedforward compensation was used to control the heating rate, whilst the PID controller was used to control the heat preservation temperature. PWM signals were both output with different duty cycles to adjust the output voltage, achieving the purposes of constant heating rate and heat preservation temperature. A systematic investigation was made to study the effects of soaking time (5, 15, 30, 50, 80 min) and water-rice ratio (1.25:1, 1.50:1, 1.75:1, and 2.00:1 mL/g) on the electrical conductivity of water-rice mixture, ohmic heating rate, energy consumption, and rice quality (expansion ratio, water absorption ratio, physical property value, and color) during ohmic heating. The effect of ohmic heating rate on the rice quality was explored, in order to compare energy consumption and quality of rice cooked by ohmic heating and electric cooker, where the same material and heating process were used during cooking rice. The results showed that during soaking rice, the electrical conductivity of rice-water mixture increased, due to the conductive material inside the rice, indicating an increase in the ohmic heating rate. The soaking rice reduced the energy consumption (P<0.05), further to obtain the soft rice. Nevertheless, there was no any influence on the water absorption ratio, expansion ratio, stickiness, springiness, and color of rice, indicating that the cooking rice by ohmic heating was completely feasible under the situation that the rice had been soaked for 30 min. During the process of ohmic cooking rice, the electrical conductivity of rice-water mixture initially increased with the increase of cooking time, and then gradually decreased during the heat preservation stage. The electrical conductivity of water-rice mixture became greater, as the water-rice ratio increased. At the same time, the volume of water-rice mixture and the rice both showed the trend of being unchanged first, then increasing, and finally tending to balance. The total volume of rice was larger after cooking, as the water-rice ratio increased. The hardness of rice increased (P<0.05), as the heating rate of ohmic cooking was higher, but the stickiness and springiness decreased slightly (P<0.05). The heating rate can be within the range of 3-9 ℃/min. When the water-rice ratio was from 1.25:1 mL/g to 1.50:1 mL/g, the rice tasted better, indicating that the more suitable water-rice ratio was 1.50:1 mL/g to 1.75:1 mL/g in a electric cooker. In addition, the ohmic cooking rice had no heating hysteresis, where the temperature of heating and heat preservation can be control accurately, compared with an electric cooker. In the same amount of rice, the energy consumption of ohmic heating was only 20%-25% of energy required for electric cooker. Compared with an electric cooker, the hardness of rice cooked by ohmic heating can be reduced by 21%, and the expansion ratio and water absorption ratio were larger (P<0.05), while the whiteness value (L*) of rice were lower (P<0.05). This finding can provide a technical support to develop automatic rice cooking device with a high efficiency using ohmic heating.

       

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