李永磊, 万里鹏程, 徐泽昕, 袁昊, 陈海军, 宋建农. 批次式种子清选机自动控制系统设计[J]. 农业工程学报, 2021, 37(6): 9-17. DOI: 10.11975/j.issn.1002-6819.2021.06.002
    引用本文: 李永磊, 万里鹏程, 徐泽昕, 袁昊, 陈海军, 宋建农. 批次式种子清选机自动控制系统设计[J]. 农业工程学报, 2021, 37(6): 9-17. DOI: 10.11975/j.issn.1002-6819.2021.06.002
    Li Yonglei, Wan Lipengcheng, Xu Zexin, Yuan Hao, Chen Haijun, Song Jiannong. Design of automatic control system for plot batch seed cleaning machine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(6): 9-17. DOI: 10.11975/j.issn.1002-6819.2021.06.002
    Citation: Li Yonglei, Wan Lipengcheng, Xu Zexin, Yuan Hao, Chen Haijun, Song Jiannong. Design of automatic control system for plot batch seed cleaning machine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(6): 9-17. DOI: 10.11975/j.issn.1002-6819.2021.06.002

    批次式种子清选机自动控制系统设计

    Design of automatic control system for plot batch seed cleaning machine

    • 摘要: 批次式种子清选机是为满足试验小区种子特殊加工要求而研制的专用装备。为解决种子批次处理过程中操作工序多、劳动强度大、作业效率低等问题,该研究基于ARM(Advanced RISC Machine)嵌入式系统设计了批次式种子清选机自动控制系统。该系统由给料余量监测、筛面变频振动、激振清筛控制、筛面倾角调节等功能模块组成,以物料位置和状态信息为主要控制条件,采用优先控制策略及变频控制优化模型,明确了给料速度、振动频率、激振频率、筛面倾角的控制方法,实现物料位置特征信息精准提取、工作参数动态调整、作业过程自动控制及筛面高效清理。控制系统运行准确性试验结果表明,筛面倾角、给料速度、振动频率变异系数均小于3.19%,满足使用要求。在前期研究基础上开展批次式清选机作业性能试验,综合考察清选机自动控制下的作业质量。试验结果表明:设定工况下自动控制系统运行正常、工作可靠,净度、种子获选率、批次作业时长、作业效率变异系数分别为0.15%、0.26% 、2.2%和2.19%,实现了批次式种子清选机的自动化作业。研究结果可为种子及其他颗粒物料的批次处理装备自动化设计提供参考,为智能装备的研发奠定基础。

       

      Abstract: Abstract: Plot breeding is a very important link of seed breeding, providing for the field experimental data and breeder seed or original seed. Seed harvested from the plot is commonly processed with manual tools or cleaned by simple machines. A batch seed cleaner is a piece of special equipment to meet the specific processing of germplasm materials in the experimental area. However, there are multiple operation procedures, high labor intensity, and low efficiency in seed batch processing. Manual operation with independent electric control systems has also caused uncontrollable clean-up quality, inefficient and time consuming. This study aims to develop a novel batch seed cleaner for the specific requirements of high efficiency, no residue and easy cleaning. An automatic control system was introduced to implement automatic operation using STM32 embed programming. A variety of functional modules were included, such as feeding margin detection, variable frequency vibration, high-frequency vibration cleaning, screen tilting adjustment, and terminal display with interactive interface and STM32 main control system. Hardware and software of the control system were designed for a sequence working flow, including the feeding, winnowing, and sieving. Three groups of photoelectric sensors were installed to monitor the location and status of the seed. Specifically, the No.1 photoelectric sensor was installed in the lower part of the hopper to monitor and control the feeding and air separation system. The No.2 and the No.3 photoelectric sensors were mounted on the two ends of the lower screen to control the screening device and vibration motor. An angle sensor was used to detect the angle of the screen. The key working parameters and functions were optimized, including the feeding speed, sieving vibration frequency, clean-up vibration, and tilt angle adjustment. The priority flag bit was used to optimize the sequential operation. An optimal control strategy was achieved for a stable and reliable system. A prototype performance test was carried out for high robustness of the automatic control system, thereby systematically investigating the influence on the quality and efficiency of seed batch cleaner. The cleaning test for corn seed showed that the coefficient of variation for the seed purity, the percentage of chosen seed, batch working time and working efficiency were 0.15%, 0.26%, 2.2% and 2.19% respectively, under the set working conditions. An optimal combination was gained for the quality requirements of plot seeding, where the cleaning process was smooth, while the automatic control system operated normally, and the batch seed cleaner worked reliably. This finding can provide a sound reference for the automatic control system in the intelligent batch cleaner for seed or granular materials.

       

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