王丽丽, 李一博, 许雷, 王忠江, 王一豪, 隋宇航. 高固体负荷下尿素预处理对玉米秸秆主要成分和结构的影响[J]. 农业工程学报, 2021, 37(8): 204-211. DOI: 10.11975/j.issn.1002-6819.2021.08.023
    引用本文: 王丽丽, 李一博, 许雷, 王忠江, 王一豪, 隋宇航. 高固体负荷下尿素预处理对玉米秸秆主要成分和结构的影响[J]. 农业工程学报, 2021, 37(8): 204-211. DOI: 10.11975/j.issn.1002-6819.2021.08.023
    Wang Lili, Li Yibo, Xu Lei, Wang Zhongjiang, Wang Yihao, Sui Yuhang. Effects of urea pretreatment on the main components and structure of maize stover with high-solid loading[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(8): 204-211. DOI: 10.11975/j.issn.1002-6819.2021.08.023
    Citation: Wang Lili, Li Yibo, Xu Lei, Wang Zhongjiang, Wang Yihao, Sui Yuhang. Effects of urea pretreatment on the main components and structure of maize stover with high-solid loading[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(8): 204-211. DOI: 10.11975/j.issn.1002-6819.2021.08.023

    高固体负荷下尿素预处理对玉米秸秆主要成分和结构的影响

    Effects of urea pretreatment on the main components and structure of maize stover with high-solid loading

    • 摘要: 该研究将尿素作为单独预处理试剂,利用大豆粉中的脲酶促进尿素向NH3的转化,预处理过程中采用较高固体负荷,试图在相对较低温度下通过尿素的转化实现玉米秸秆的气态NH3预处理,系统研究预处理过程中的总固体负荷(Total Solids,TS)、大豆粉与秸秆质量比、尿素与秸秆质量比、预处理温度和预处理时间对玉米秸秆的主要成分及其表面形态结构和基团结构的影响,获得高TS下尿素预处理玉米秸秆的较优条件。结果表明,质量分数50%TS的尿素预处理能够很好的保护秸秆中的糖类;大豆粉中的脲酶可以显著提高尿素预处理秸秆中葡聚糖和阿拉伯聚糖的含量;秸秆葡聚糖的含量随着尿素与秸秆质量比、预处理温度和预处理时间的增加而增加,而木质素、木聚糖和阿拉伯聚糖含量的差异不显著;质量分数50%TS、1∶20大豆粉与秸秆质量比、1∶1尿素与秸秆质量比、80 ℃预处理温度、10 d的预处理效果最优,预处理后玉米秸秆木质素、葡聚糖、木聚糖和阿拉伯聚糖的质量分数分别达到14.20%、51.75%、20.67%和4.23%;尿素预处理秸秆过程中,C-O基(1 032 cm-1)波动最显著,木质素和羟基肉桂酸键破裂明显,证明了高TS下,利用尿素实现气态NH3预处理玉米秸秆的可行性,为尿素预处理理论体系的研究提供基础。

       

      Abstract: Abstract: Urea is a common type of low-cost nitrogen fertilizer with a nitrogen content of 46%. Furthermore, urea is easily dissolved in water and then converted into gaseous ammonia or ammonium and bicarbonate ions upon catalysis by urease. To date, urea has served as an additive to pretreat the softwood spruce, hardwood birch, bamboo, and rice straw, because it can be transported, stored, and used without special equipment or conditions. However, the pretreatment of lignocellulosic biomass using only urea has not been extensively studied, especially for the pretreatment at high solids loading (TS). Furthermore, TS is a key factor in aqueous or gaseous ammonia production from urea. Therefore, this study aims to explore the effect of urea as a single reagent on the maize stover pretreated with TS. Meanwhile, the urease in soybean flour was used to promote the conversion of urea to ammonia, in order to realize the spontaneous pretreatment of maize stover with gaseous NH3 at relatively low temperature. A variable-controlling and full factorial experiment was carried out at a relatively high TS. A systematic investigation was made to explore the effects of TS (30%-70%), soybean flour to maize stover ratio (1:40-1:10), urea to maize stover ratio (1:10-1:1), pretreatment temperature (60-80℃), and pretreatment time (2-14 d) on the compositional characteristics, the surface morphology, and group structure of maize stover. The results indicated that the lignin content of pretreated maize stover increased, whereas, the content of glucan, xylan and araban increased firstly and then decreased, as the TS increased. The carbohydrates in the maize stover were well protected after the urea pretreatment with 50% TS. The urease in soybean flour increased the glucan and araban content of urea-pretreated maize stover, but no influence on the lignin and xylan content. It was found that the 1:20 ratio of soybean flour to maize stover was favorable for the urea pretreatment of maize stover. The lignin and xylan content of pretreated maize stover decreased slightly, with the increase of urea to maize stover ratio and pretreatment time, but differed insignificantly as pretreatment temperature. Nevertheless, the glucan content of pretreated maize stover increased significantly, with the increase of urea to maize stover ratio, pretreatment temperature, and time. The araban content of pretreated maize stover decreased slightly with the increase of pretreatment time, but remained unchanged with the increase in the urea to maize stover ratio and pretreatment temperature. The solid recoveries of maize stover were 63.69%, 69.73%, and 73.01% at three temperatures (80, 70, 60℃) for 10, 12, and 14 d, after pretreatment with fixed 50% TS, 1:20 ratio of soybean flour to maize stover, and 1:1 ratio of urea to maize stover. Under the same conditions, the recoveries were 97.24%, 93.75% and 92.34% for glucan, 61.63%, 66.70% and 68.09% for xylan, and 64.55%, 66.92% and 64.24% for araban. The contents reached 14.20%, 15.91% and 17.34% for lignin, 51.75%, 45.57% and 42.87% for glucan, 20.67%, 20.40% and 19.92% for xylan, and 4.23%, 4.67% and 4.28% for araban. The C-O group (1 032 cm-1) related with cellulose, hemicellulose and lignin of maize stover fluctuated significantly, and the lignin and hydroxycinnamate linkages cleaved obviously during urea pretreatment. Consequently, it is feasible for the maize stover pretreatment with spontaneous gaseous NH3 from urea at higher TS. The finding can provide a potential research basis for urea pretreatment.

       

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