马帅, 徐丽明, 牛丛, 闫成功, 赵诗建, 王坤, 谭好超. 分层交错式葡萄防寒土弧形清土叶轮的设计与试验[J]. 农业工程学报, 2021, 37(10): 1-9. DOI: 10.11975/j.issn.1002-6819.2021.10.001
    引用本文: 马帅, 徐丽明, 牛丛, 闫成功, 赵诗建, 王坤, 谭好超. 分层交错式葡萄防寒土弧形清土叶轮的设计与试验[J]. 农业工程学报, 2021, 37(10): 1-9. DOI: 10.11975/j.issn.1002-6819.2021.10.001
    Ma Shuai, Xu Liming, Niu Cong, Yan Chenggong, Zhao Shijian, Wang Kun, Tan Haochao. A facile arc impeller with layered-staggered structure to clean cold-proof soil on grapes[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(10): 1-9. DOI: 10.11975/j.issn.1002-6819.2021.10.001
    Citation: Ma Shuai, Xu Liming, Niu Cong, Yan Chenggong, Zhao Shijian, Wang Kun, Tan Haochao. A facile arc impeller with layered-staggered structure to clean cold-proof soil on grapes[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(10): 1-9. DOI: 10.11975/j.issn.1002-6819.2021.10.001

    分层交错式葡萄防寒土弧形清土叶轮的设计与试验

    A facile arc impeller with layered-staggered structure to clean cold-proof soil on grapes

    • 摘要: 针对目前中国北方葡萄防寒土清土部件作业功耗高和相关理论研究较少的问题,设计了一种葡萄防寒土弧形清土叶轮,主要由花键连接轴套、叶轮轴、弧形叶轮片和叶轮片连接板等组成,采用分层交错式结构,以十字交叉形式排布。首先,依据中国北方葡萄防寒土清除农艺要求,确定弧形清土叶轮的外形尺寸和叶轮片数量。通过理论分析弧形清土叶轮的运动和受力,确定影响其作业功耗的主要因素。并基于EDEM软件,以弧形清土叶轮前进速度、转速和叶轮片弯曲角为试验因素,以叶轮扭矩和水平前进阻力为试验指标,进行三因素二次回归正交旋转中心组合模拟试验,以扭矩和水平前进阻力最小为优化目标,获得最优参数组合;进一步基于土槽试验,验证弧形清土叶轮仿真优化结果的准确性,并与直板式清土叶轮作业进行对比分析。仿真优化结果表明,当弧形清土叶轮前进速度为0.38 m/s,转速为450 r/min,叶轮片弯曲角为18°时,其扭矩和水平前进阻力最小,分别为9.99 N·m和27.09 N;土槽试验结果表明,弧形清土叶轮扭矩和水平前进阻力分别为11.56 N·m和31.82 N,与仿真优化结果的相对误差分别为13.58%和14.86%,同时,与直板式清土叶轮作业对比,弧形清土叶轮扭矩和水平前进阻力分别降低了9.40%和15.37%。研究结果可为后续葡萄藤防寒土清土机的整体设计提供理论依据和技术支撑。

       

      Abstract: Abstract: Cleaning components of cold-proof soil are still lacking for grape production in northern China. In this study, a novel arc impeller was designed to remove the cold-proof soil from the surface of grapes, particularly with low power consumption. Four components were divided, including the spline connection sleeve, impeller shaft, arc impeller blade, and connecting plate of impeller blades. A layered-staggered structure was adopted in the form of a cross arrangement. The external dimension of the arc soil cleaning impeller and the number of impeller blades were determined, according to the agronomic requirements of grape cold-proof soil cleaning in the study areas. Specifically, the rotary diameter and the height of the arc soil cleaning impeller were 600 and 300 mm, respectively, where there were two impeller blades in each layer. The main factors were determined on the power consumption under the movement and force of the arc soil cleaning impeller. The specific range of each factor was determined for the key experimental parameters, according to the actual operation. A three-factor quadratic regression orthogonal rotation center simulation was carried out using an Extended Distinct Element Method (EDEM), where the experimental factors were the forward speed, rotation speed, and bending angle of impeller blade in the soil cleaning impeller, whereas, the indicators were the torque and horizontal forward resistance. Design Expert 8.0.6 software was used to analyze the significance of the regression model on simulation experimental data. A regression model was established between the torque and horizontal forward resistance of the arc soil cleaning impeller and the experiment factors. The results showed that the primary and secondary order of experiment factors affecting the torque and horizontal forward resistance of soil cleaning impeller were the rotation speed, the forward speed, and the bending angle of the impeller blade. An optimal combination of operation parameters was achieved when taking the minimum torque and horizontal forward resistance of the arc soil cleaning impeller as the optimization target. Specifically, when the forward speed was 0.38 m/s, the rotation speed was 450 r/min, and the bending angle of the impeller blade was 18°, the torque and horizontal forward resistance reached the minimum of 9.99 N·m and 27.09 N, respectively. A soil bin verification experiment was carried out using the working parameters of optimization, where the optimized bending angle was processed in the soil cleaning impeller. Correspondingly, the torque and horizontal forward resistance of the arc soil cleaning impeller in soil bin verification experiment were 11.56 N·m and 31.82 N, respectively, while the relative errors between the simulated and experimental values were 13.58% and 14.86%, respectively. It infers that the soil bin verification experiment was basically consistent with the simulation. In any way, the torque and horizontal forward resistance were reduced by 9.40% and 15.37%, respectively, in the arc soil cleaning impeller, compared with the conventional straight-plate soil cleaning impeller.

       

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