张季琴, 刘刚, 胡号, 黄家运. 排肥单体独立控制的双变量施肥控制系统研制[J]. 农业工程学报, 2021, 37(10): 38-45. DOI: 10.11975/j.issn.1002-6819.2021.10.005
    引用本文: 张季琴, 刘刚, 胡号, 黄家运. 排肥单体独立控制的双变量施肥控制系统研制[J]. 农业工程学报, 2021, 37(10): 38-45. DOI: 10.11975/j.issn.1002-6819.2021.10.005
    Zhang Jiqin, Liu Gang, Hu Hao, Huang Jiayun. Development of bivariate fertilizer control system via independent control of fertilizing unit[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(10): 38-45. DOI: 10.11975/j.issn.1002-6819.2021.10.005
    Citation: Zhang Jiqin, Liu Gang, Hu Hao, Huang Jiayun. Development of bivariate fertilizer control system via independent control of fertilizing unit[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(10): 38-45. DOI: 10.11975/j.issn.1002-6819.2021.10.005

    排肥单体独立控制的双变量施肥控制系统研制

    Development of bivariate fertilizer control system via independent control of fertilizing unit

    • 摘要: 针对当前变量施肥机无法根据实际田块尺寸调整作业行数,进而调节作业幅宽的问题,该研究通过改造玉米播种施肥机的排肥驱动方式,设计了一种排肥单体独立控制的双变量施肥控制系统。首先通过二次多项式拟合方法,构建了排肥单体的双变量控制模型;然后对排肥单体的定位方法进行了分析,提出排肥单体独立控制系统;最后对各行排肥量一致性、不同车速下的排肥量控制准确性以及各行独立控制性能进行试验研究。结果表明,在排肥轴转速为10~60 r/min的区间内,各行平均排肥量一致性变异系数为3.35%;在目标排肥量为350 kg/hm2,作业车速为7 km/h的条件下,排肥量控制精度达到97.6%;对于凸、凹和S形3种不同形状的施肥边界,各行排肥滞后距离相对于作业幅宽的变化率均小于15%。系统具有较高的控制准确性和稳定性,能够适应复杂施肥边界,可为玉米基肥变量施用装备的创新性研发提供技术参考。

       

      Abstract: Abstract: Current variable-rate fertilizer applicator generally drives all the fertilizer distributers through the same drive shaft at a fixed working width. Most fields are in an irregular shape during the operation of fertilization, particularly unsuitable for an integer multiple of working width. Severe overlap of working areas normally occurs at the edge of the field, resulting in a large amount of waste of fertilizer at the boundary. In addition, the cross-regional or cross-prescription raster operations are still lacking in the current fertilizer applicator. In this study, a bivariate fertilizer control system was designed to implement the independent control of fertilizer discharging unit in a modified applicator for corn fertilizing. The whole machine was composed mainly of a real-time kinematic (RTK) and global navigation satellite system (GNSS) positioning, a bivariate fertilization control system, and an executing device. Firstly, a calibration test was conducted at different active-feed roll lengths and rotational speeds of the drive shaft. A quadratic polynomial fitting was then used to obtain the bivariate control model for the distributing monomer of fertilizer. Specifically, the coefficient of determination reached 0.9992 in the fitting equation, indicating a high level of fitting. Secondly, an in-depth analysis was conducted for the positioning of each fertilization unit. Thirdly, the hardware and software of the control system were developed using the CAN bus communication to realize the collection, analysis and storage of GNSS information, the operation parameter setting, and the independent control of discharging unit. The hardware was composed of a GNSS navigation device, an industrial personal computer, a servo/stepping motor, a micro-controller, and an electronic ruler. The software was performed on a VS2012 platform with SQL2008 database using C# language. Three function modules were included: the communication, setting of working parameters, and working control in the manual and automatic mode. Finally, a systematic evaluation was completed on the comprehensive performance of the bivariate fertilizer control system, including the consistency of fertilizer discharge in each row, the accuracy of fertilization rate at different vehicle speeds, and independent control performance in each row. The results showed that the maximum coefficient of variation (CV) was 5.37% at the driving speed of 10 r/min within the range of 10-60 r/min of fertilizer shaft speed, as the speed of the driving shaft increased. The minimum CV of each row dropped to 2.99% at the driving speed of 55 r/min, indicating the average CV of consistency was 3.35%. At the target fertilizer rate of 350 kg/hm2, the accuracies of fertilization control were 93.2%, 96.75%, and 97.60% under the working speed of 3, 5, and 7 km/h, respectively. The operating speed was generally around 4-12 km/h in the variable rate fertilizer applicator, meeting the national standard accuracy of fertilizer application. Three experiments were conducted on the road fertilization with irregular boundary shapes, such as the concave y, convex and S boundary. The lag distance change rate fertilization correlated to the working width was less than 15% on average, indicating no influence by the shape of fertilization boundary. More specifically, the variation ratios of lag distance were 10%, 14%, and 13% at the concave, convex and S boundary, respectively. This applicator can be expected to well simulate the fertilization boundary shape, due to its high stability of fertilization, and control accuracy. The bivariate fertilizer applicator with independent control of fertilization monomer can realize the independent control of each row, suitable for the shape of complex fertilization boundary, while reducing fertilizer wastes at the boundary of the furrow. The finding can provide a potential technical reference for the innovative development of variable-rate equipment for basal fertilizer in corn production.

       

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