螺旋驱动式粮仓机器人行走机构设计与试验

    Design and experiment of screw drive granary robot running on the loose grain surface

    • 摘要: 目前粮仓管理中的粮面平整、施药、翻倒等作业主要靠人工完成,存在成本高、费时费力、工作环境差等缺点,且因粮面松软,现有粮面行驶机构存在易下陷、易倾覆和行驶不便的问题,亟需开发粮面行驶能力较强的机构为粮面作业提供移动平台。为此,该研究设计了一种螺旋驱动式粮仓粮面行走机构,主要由2个旋向相反的螺旋驱动轮组成。通过对螺旋驱动轮与粮面相互作用关系的分析,确定了机构的行驶控制方法并开发了相应的控制系统,可实现在粮面上前进、后退、旋转和差速转向行驶。试制了小型样机并对机构在不同驱动轮转速和转向组合下进行粮面行驶试验,试验结果表明:该行走机构粮面通行能力较强,行驶过程平稳;螺旋驱动轮转速为0.33、1.06、1.72和1.92 r/s时,行走机构的直线行驶速度分别为0.07、0.22、0.34和0.37 m/s,旋转行驶转速分别为0.10、0.24、0.39和0.53 r/s;直线行驶速度和旋转行驶速度均与驱动轮转速成正比例关系,比例系数分别约为0.197和0.251,拟合决定系数分别为0.999 5和0.993 3,线性相关性较高;在试验转速范围内,直线行驶时随着驱动轮转速的增大,滑转率逐渐增大,下陷深度逐渐减小;直线行驶速度越低,沉陷量越大,最大沉陷量70 mm,为浮筒直径的63.64%,滑转率均较小,最大滑转率约为2.49%,说明该机器人具有较好的粮面通行性。结果可为螺旋驱动式粮面行驶机器人的结构设计及其控制系统研发提供参考。

       

      Abstract: Abstract: Most postharvest operations on bulk grain surface in the granary management are mainly done manually in current China, such as flatting the grain surface, spraying, turning over grain. In grain-processing industries, it is inevitable to bring high cost, time-consuming, labor-intensive, and dust working environment in the postharvest management. At present, the highly mechanized production requires a new computer-assisted support system for high quality preservation of stored grain. However, the current machinery working on the grain surface easily slips, or overturn, even losing some traction, due mainly to the surface of bulk grain is loose ground, particularly on the discrete corn. It is highly urgent to develop new automatic machinery with a strong driving ability on the loose grain surface, thereby providing a mobile platform for the work on the bulk grain surface. In this study, a novel Screw-Drive Granary Robot (SDGR) was designed to flexibly travel on the bulk grain surface in a granary, where the walking mechanism consisted of two screw-drive wheels with opposite rotation directions. The driving mechanism and control system was presented, according to the interaction relationship between the spiral and the grain surface. The walking robot with the control system can move forward, backward, rotate, and steer differentially on the surface of discrete corn. A running test was conducted under different driving directions and speeds using the prototype on the surface of bulk corn. The results showed that this kind of screw-drive robot has an excellent driving performance on the loose grain surface, where the process of driving in the straight line was very smooth in the field experiment. When the rotational speeds of helical driving wheels were 0.33, 1.06, 1.72, and 1.92 r/s, the straight-line speeds of the robot were 0.07,0.22,0.34, and 0.37 m/s, respectively, while, the rotational driving speeds of the robot were 0.10, 0.24, 0.39, and 0.53 r/s, respectively. Furthermore, the straight-line speed and rotational driving speed were directly proportional to the driving rotation speed of screw-drive wheels in the robot. The scale coefficients of linear fitting were approximately 0.197 and 0.251 for the straight-line speed and rotational driving speed, while, the coefficients were 0.999 5 and 0.993 3, respectively, indicating a highly significant linear correlation with the driving rotation speed of screw-drive wheels. The fitting curve showed that the slip rate increased gradually, whereas, the sinking depth gradually decreased, as the driving rotation speed increased, when the screw-drive robot running in a straight line within the test range of rotational speed. Specifically, the sinkage increased significantly, as the driving speed of the robot decreased in a straight line. In addition, the maximum sinkage was 70 mm, about 63.64% of the diameter of the drum in the robot, while the slip rates were very small, indicating the better mobility of the robot on the loose grain surface. This finding can provide a sound reference for the structural design and control system of the screw-drive granary robot traveling on loose grain surface in mechanized production.

       

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