叶轮扰动水介质对地膜与棉秆沉降聚集行为影响与试验

    Effects and experiment on settlement and aggregation behavior of plastic film and cotton stalk under the action of disturbing water by the impeller

    • 摘要: 当前残膜回收机作业后的膜杂混合物因地膜与棉秆缠绕打结严重,含杂率高,造成回收后的地膜再利用率低和环境二次污染。该研究在分析物料属性和水洗分离理论的基础上,提出了以液相水为介质实现固相地膜和固相杂质分离方案,在二维平面内以地膜与棉秆驰豫时间差和最大垂向位移差为响应指标,录像分析为载体,在自制的地膜与棉秆悬浮水力特性试验台采用控制变量法开展外部流场和地膜与棉秆物料属性的单因素试验和正交试验,建立影响因素与响应指标之间的多元拟合回归方程,获得最优参数组合并进行试验验证。结果表明:影响地膜与棉秆分离显著性因素为叶轮转速、地膜面积和棉秆长径比;最优参数组合为叶轮转速202 r/min,地膜面积为1 271.4 mm2,棉秆长径比为13,相对应的地膜与棉秆驰豫时间差和最大垂向位移差预测值分别为4.20 s和22.1 cm,最优组合参数试验下的平均值分别为4.34 s和21.2 cm,与预测值的相对误差为3.23%和4.25%,寻优参数可信。试验录像分析表明,地膜与棉秆沉降聚集行为是水平稳定取向姿态和竖直运动取向姿态相互转换的过程,且运动轨迹都是以叶轮轴为中心的一组同心圆;相较于棉秆,地膜对水介质作用力响应周期更长,且在三维空间内有明显翻转现象。该研究结果可为膜杂分离技术的改进和机械装置的研制提供理论基础和科学依据,亦可为秸秆粉碎和薄膜撕碎工艺参数优化提供参考。

       

      Abstract: Abstract: Mechanized recycling of used plastic film has become an important and effective method to control the pollution of 'white pollution' in Xinjiang cotton fields. The working feature of the plastic film recovery machine is to recycle the used plastic film together with impurities such as cotton stalks, cotton bolls, cotton husks, and soil. The mixtures are not easy to separate due to the entanglement between the used plastic film and the cotton stalk and the lack of effective separation methods and equipment. This research proposed a solution to separate solid-phase plastic film and solid-phase impurities by using liquid water as the medium. Basing on studying material characteristics and theoretical analysis of water washing separation, taking the relaxation time difference and the maximum vertical displacement difference between the plastic film and cotton stalks as the response index, the single factor experiment of flow field characteristics and material properties was carried out by using the controlled variable method on a self-designed testbed of suspension separation. The significant factors affecting the separation between the plastic film and cotton stalks were determined as the speed of the impeller, area of plastic film, and aspect ratio of cotton stalks. Furthermore, a three-factor five-level quadratic rotation orthogonal combination experiment was carried out, and a multiple mathematical regression between the influencing factors and the response index was established by data optimization software Design-Expert V10.0.4. The best parameter combination including the speed of the impeller 202 r/min, area of plastic film 1 271.4 mm2, the aspect ratio of cotton stalks 13, was obtained by using the software optimization function, corresponding relaxation time difference and maximum vertical displacement difference between the plastic film and cotton stalks optimization values were 4.20 s and 22.1 cm. It was verified by experiments that the average values of the relaxation time difference and the maximum vertical displacement difference were 4.34 s and 21.2 cm respectively, and the relative errors from the predicted value were 3.23% and 4.25%, which proved that the established model and the optimal parameters after optimization were feasible. Through the post-processing of the video frame by frame, the sinking process and upward gathering behavior of the cotton stalk and plastic film were studied. The behavior of settlement and aggregation of plastic film and cotton stalk was a process of mutual conversion between the horizontal stable orientation and the vertical movement orientation. And their trajectories were a set of concentric circles centered on the axis of the impeller. Compared with cotton stalks, the plastic film had a longer response period to the force of the water medium, and it had an obvious flipping phenomenon in the three-dimensional space. This research was an attempt and exploration of new schemes for the treatment of residual film pollution in Xinjiang cotton fields. By referring to the relevant theories in the field of solid-liquid multiphase flow, it was carried out the repeatable experimental research of the flow field and materials quantitatively. Then it was carried out a qualitative analysis of the movement process of the cotton stalk and plastic film. Subsequent research could combine residual film recovery machine agricultural machinery with cotton field irrigation agronomy, such as by installing mechanical devices in the surface diversion channel of agricultural irrigation water to complete the cleaning, separation, and recycling of the mechanically harvested film in one operation. Results of this study could provide a theoretical and scientific basis for the further research of cotton stalks trash separation technology and could also provide a reference for the optimization of straw crushing technology and film shredding technology parameters.

       

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